This study elaborates the bending process of Al 6061 aluminium alloy using three-point bend test. The permanent deformation takes place on the sheet metal strip as a result of severe plastic strain. One of the major issues in the sheet metal bending process is that the formation of spring back during unloading. This study involves combined design of experiment and finite element analysis to understand the bending and spring back behaviour of sheet metal. The elasto-plastic behaviour is studied by parametric numerical simulations. The static mechanical behaviour at ambient temperature is investigated for various thickness and radius of punch to achieve its correlations. The systematic approach is carried by developing numerical models of three-point bending of aluminium strips.
| Published in | International Journal of Theoretical and Applied Mathematics (Volume 2, Issue 2) |
| DOI | 10.11648/j.ijtam.20160202.20 |
| Page(s) | 93-99 |
| Creative Commons |
This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited. |
| Copyright |
Copyright © The Author(s), 2016. Published by Science Publishing Group |
FEA, DOE, Bending, Manufacturing, Aluminium
| [1] | F. Zhou and G. Long, "Element interaction of cold-formed stainless steel cross-sections subjected to major axis bending," Journal of Constructional Steel Research, vol. 118, pp. 22-40, 2016/03// 2016. |
| [2] | N. Tondini and A. Morbioli, "Cross-sectional flexural capacity of cold-formed laterally-restrained steel rectangular hollow flange beams," Thin-Walled Structures, vol. 95, pp. 196-207, 2015/10// 2015. |
| [3] | D. Ayhan and B. W. Schafer, "Cold-formed steel member bending stiffness prediction," Journal of Constructional Steel Research, vol. 115, pp. 148-159, 2015/12// 2015. |
| [4] | S.-l. Zang, M.-G. Lee, L. Sun, and J. H. Kim, "Measurement of the Bauschinger behavior of sheet metals by three-point bending springback test with pre-strained strips," International Journal of Plasticity, vol. 59, pp. 84-107, 2014/08// 2014. |
| [5] | K. Lawanwomg, H. Hamasaki, R. Hino, and F. Yoshida, "A Novel Technology to Eliminate U-bending Springback of High Strength Steel Sheet by Using Additional Bending with Counter Punch," Procedia Engineering, vol. 81, pp. 957-962, 2014 2014. |
| [6] | M. Fadden and J. McCormick, "Finite element model of the cyclic bending behavior of hollow structural sections," Journal of Constructional Steel Research, vol. 94, pp. 64-75, 2014/03// 2014. |
| [7] | S. B. Chikalthankar, G. D. Belurkar, and V. M. Nandedkar, "Factors affecting on springback in sheet metal bending: a review," International Journal of Engineering and Advanced Technology (IJEAT), vol. 3, 2014 2014. |
| [8] | R. H. Wagoner, H. Lim, and M.-G. Lee, "Advanced Issues in springback," International Journal of Plasticity, vol. 45, pp. 3-20, 2013/06// 2013. |
| [9] | Y. X. Zhu, Y. L. Liu, H. Yang, and H. P. Li, "Development and application of the material constitutive model in springback prediction of cold-bending," Materials & Design, vol. 42, pp. 245-258, 2012/12// 2012. |
| [10] | T. A. Hadi and T. Jusoh, "Design suitable punch or die to overcome springback on u-bending," Universiti Malaysia Pahang, 2012. |
| [11] | S. Thipprakmas and W. Phanitwong, "Process parameter design of spring-back and spring-go in V-bending process using Taguchi technique," Materials & Design, vol. 32, pp. 4430-4436, 2011/09// 2011. |
| [12] | R. C. Spoorenberg, H. H. Snijder, and J. C. D. Hoenderkamp, "Finite element simulations of residual stresses in roller bent wide flange sections," Journal of Constructional Steel Research, vol. 67, pp. 39-50, 2011/01// 2011. |
APA Style
G. Pradeep Dev, P. Sam Livingston, M. Shunmuganathan, R. Surendar, A. Siva Subramanian, et al. (2016). Analysis of 6061 Aluminium Alloy Sheet Metal Bending Process for Various Thickness Using Finite Element Modelling. International Journal of Theoretical and Applied Mathematics, 2(2), 93-99. https://doi.org/10.11648/j.ijtam.20160202.20
ACS Style
G. Pradeep Dev; P. Sam Livingston; M. Shunmuganathan; R. Surendar; A. Siva Subramanian, et al. Analysis of 6061 Aluminium Alloy Sheet Metal Bending Process for Various Thickness Using Finite Element Modelling. Int. J. Theor. Appl. Math. 2016, 2(2), 93-99. doi: 10.11648/j.ijtam.20160202.20
AMA Style
G. Pradeep Dev, P. Sam Livingston, M. Shunmuganathan, R. Surendar, A. Siva Subramanian, et al. Analysis of 6061 Aluminium Alloy Sheet Metal Bending Process for Various Thickness Using Finite Element Modelling. Int J Theor Appl Math. 2016;2(2):93-99. doi: 10.11648/j.ijtam.20160202.20
Share This Article
Twitter
Linked In
Facebook
Copy
Download@article{10.11648/j.ijtam.20160202.20,
author = {G. Pradeep Dev and P. Sam Livingston and M. Shunmuganathan and R. Surendar and A. Siva Subramanian and A. Simon Christopher and K. C. Ganesh},
title = {Analysis of 6061 Aluminium Alloy Sheet Metal Bending Process for Various Thickness Using Finite Element Modelling},
journal = {International Journal of Theoretical and Applied Mathematics},
volume = {2},
number = {2},
pages = {93-99},
doi = {10.11648/j.ijtam.20160202.20},
url = {https://doi.org/10.11648/j.ijtam.20160202.20},
eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijtam.20160202.20},
abstract = {This study elaborates the bending process of Al 6061 aluminium alloy using three-point bend test. The permanent deformation takes place on the sheet metal strip as a result of severe plastic strain. One of the major issues in the sheet metal bending process is that the formation of spring back during unloading. This study involves combined design of experiment and finite element analysis to understand the bending and spring back behaviour of sheet metal. The elasto-plastic behaviour is studied by parametric numerical simulations. The static mechanical behaviour at ambient temperature is investigated for various thickness and radius of punch to achieve its correlations. The systematic approach is carried by developing numerical models of three-point bending of aluminium strips.},
year = {2016}
}
TY - JOUR T1 - Analysis of 6061 Aluminium Alloy Sheet Metal Bending Process for Various Thickness Using Finite Element Modelling AU - G. Pradeep Dev AU - P. Sam Livingston AU - M. Shunmuganathan AU - R. Surendar AU - A. Siva Subramanian AU - A. Simon Christopher AU - K. C. Ganesh Y1 - 2016/12/10 PY - 2016 N1 - https://doi.org/10.11648/j.ijtam.20160202.20 DO - 10.11648/j.ijtam.20160202.20 T2 - International Journal of Theoretical and Applied Mathematics JF - International Journal of Theoretical and Applied Mathematics JO - International Journal of Theoretical and Applied Mathematics SP - 93 EP - 99 PB - Science Publishing Group SN - 2575-5080 UR - https://doi.org/10.11648/j.ijtam.20160202.20 AB - This study elaborates the bending process of Al 6061 aluminium alloy using three-point bend test. The permanent deformation takes place on the sheet metal strip as a result of severe plastic strain. One of the major issues in the sheet metal bending process is that the formation of spring back during unloading. This study involves combined design of experiment and finite element analysis to understand the bending and spring back behaviour of sheet metal. The elasto-plastic behaviour is studied by parametric numerical simulations. The static mechanical behaviour at ambient temperature is investigated for various thickness and radius of punch to achieve its correlations. The systematic approach is carried by developing numerical models of three-point bending of aluminium strips. VL - 2 IS - 2 ER -
Information
Email: