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Research on Application of High Strength Die Cast Aluminum Alloy in Industrial Hinge

Received: 26 July 2022     Accepted: 9 August 2022     Published: 17 August 2022
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Abstract

In order to meet the comprehensive performance requirements of high load, impact resistance, corrosion resistance and high cost performance of industrial hinges, it is urgent to develop a lightweight and high strength material, while traditional materials such as zinc alloy and stainless steel cannot meet the requirements of use due to high processing costs and mechanical properties. In view of the high strength die cast aluminum alloy has high bearing capacity, high strength and toughness, lightweight and cost advantages, through the application analysis and data collection of high strength aluminum alloy products, combined with the application specific requirements of hinge products, respectively selected No. 5 zinc alloy and HS380-N high strength aluminum alloy, this article conducts material composition analysis and molding sample comparison. By means of casting and mold temperature control, and the product to test the bearing capacity of metallographic analysis and product data base material, and according to the data analysis, hinge tensile and yield strength than zinc alloy material increase by around 30%, the product of axial and radial load and torsional performance achieve the expected effect, meet the using demand of the high load. The experimental data provided an important theoretical basis for material selection of industrial locking products and expanded the application range of high-strength aluminum alloy.

Published in Advances in Applied Sciences (Volume 7, Issue 3)
DOI 10.11648/j.aas.20220703.16
Page(s) 73-78
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2022. Published by Science Publishing Group

Keywords

High Strength Die Cast Aluminum Alloy, High Load, High Toughness, Light Weight, Metallographic Analysis

References
[1] Liu Yongchang, Ge Sujing, Zuo Liqing, Zong Fuchun, Meng Hongyan, Yuan Gaoli, Weldable die-casting aluminum alloys for AlSi10Mg series high-strength, toughness and lightweight structural parts [R], 2020.
[2] Huang Caijiang, Cao Zhicheng, Liu Yang, Research on high-strength die-casting aluminum alloy and its heat treatment [J]. Science and Technology Information, 2015 (8): 90-91.
[3] Wan Li, Pan Huan, Luo Jirong, Development and Application of High Vacuum Die Casting Technology and High Strength Die Casting Aluminum Alloy [J]. China Die Casting, Squeeze Casting, Semi-Solid Machining Academic. 2007 (4): 195-197.
[4] Li Yingchao, Ye You, Liu Shuwen, Material research and development of new vacuum high pressure cast aluminum body structural parts [J]. Hebei University of Science and Technology, 2016 (5): 58-61.
[5] Zhao Liang, Development and application of microcystal alloys [J]. China Academic Journal. 2013 (6): 17-21.
[6] Huang Xiaofeng, Tian Zaiyou, Zhu Kai, et al. Research progress of die-casting aluminum alloy and die-casting technology [J]. Hot Working Technology, 2013, 37 (17): 137-141.
[7] Chen Rongshi, Mu Guanghua. Research on high-strength die-casting aluminum alloy and its heat treatment [J]. Research on Casting Equipment, 2012, 12 (6): 20-24.
[8] Wan Li, Zhao Yunyun, Pan Huan, et al. Development and application of aluminum alloy high vacuum die casting technology [J]. Special Casting and Nonferrous Alloys, 2008, 28 (11): 858 -861.
[9] Lin Hai, Wan Li. Liu Houyao et al. Injection process test and optimization of high vacuum die-casting aluminum alloy car chassis components [J]. Foundry, 2011, 60 (1): 42-46.
[10] Wu Chunmiao, Die Casting Practical Technology, Guangzhou: Guangdong Science and Technology Press, 2003.
[11] Edited by Yuan Chengqi. Standard Manual of Casting Aluminum Alloy and Magnesium Alloy, Beijing, China Environmental Science Publishing, 1994.
[12] Lu Shusun, Xu Minggang, Zhang Shaozong, Research on Hard Points in Aluminum Alloy Die Castings, Foundry, 2000, (1): 7.
[13] Han Yanfeng, Liu Xiangfa, Yang Zhiqiang, etc. Effects of pressure casting on the microstructure of Si-Cu alloys. Foundry, 2001, (4): 183-186.
[14] Translated by Yu Haipeng, etc., North American Die Casting Association (NADCA) Die Casting Production Technical Standards, Die Casting World, 2002, (4): 24-36.
[15] Xiao Jianmei, Shen Paulo, Chen Jian, Tu Mingjing, Influence of silicon on wear resistance of Al-Si alloy and its composites, Guangdong Journal of Nonferrous Metals, 2000, (12): 129-131.
Cite This Article
  • APA Style

    Ding Fan, Wang Jun Wei, Wang Wei, Yao Chun Liang. (2022). Research on Application of High Strength Die Cast Aluminum Alloy in Industrial Hinge. Advances in Applied Sciences, 7(3), 73-78. https://doi.org/10.11648/j.aas.20220703.16

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    ACS Style

    Ding Fan; Wang Jun Wei; Wang Wei; Yao Chun Liang. Research on Application of High Strength Die Cast Aluminum Alloy in Industrial Hinge. Adv. Appl. Sci. 2022, 7(3), 73-78. doi: 10.11648/j.aas.20220703.16

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    AMA Style

    Ding Fan, Wang Jun Wei, Wang Wei, Yao Chun Liang. Research on Application of High Strength Die Cast Aluminum Alloy in Industrial Hinge. Adv Appl Sci. 2022;7(3):73-78. doi: 10.11648/j.aas.20220703.16

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  • @article{10.11648/j.aas.20220703.16,
      author = {Ding Fan and Wang Jun Wei and Wang Wei and Yao Chun Liang},
      title = {Research on Application of High Strength Die Cast Aluminum Alloy in Industrial Hinge},
      journal = {Advances in Applied Sciences},
      volume = {7},
      number = {3},
      pages = {73-78},
      doi = {10.11648/j.aas.20220703.16},
      url = {https://doi.org/10.11648/j.aas.20220703.16},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.aas.20220703.16},
      abstract = {In order to meet the comprehensive performance requirements of high load, impact resistance, corrosion resistance and high cost performance of industrial hinges, it is urgent to develop a lightweight and high strength material, while traditional materials such as zinc alloy and stainless steel cannot meet the requirements of use due to high processing costs and mechanical properties. In view of the high strength die cast aluminum alloy has high bearing capacity, high strength and toughness, lightweight and cost advantages, through the application analysis and data collection of high strength aluminum alloy products, combined with the application specific requirements of hinge products, respectively selected No. 5 zinc alloy and HS380-N high strength aluminum alloy, this article conducts material composition analysis and molding sample comparison. By means of casting and mold temperature control, and the product to test the bearing capacity of metallographic analysis and product data base material, and according to the data analysis, hinge tensile and yield strength than zinc alloy material increase by around 30%, the product of axial and radial load and torsional performance achieve the expected effect, meet the using demand of the high load. The experimental data provided an important theoretical basis for material selection of industrial locking products and expanded the application range of high-strength aluminum alloy.},
     year = {2022}
    }
    

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  • TY  - JOUR
    T1  - Research on Application of High Strength Die Cast Aluminum Alloy in Industrial Hinge
    AU  - Ding Fan
    AU  - Wang Jun Wei
    AU  - Wang Wei
    AU  - Yao Chun Liang
    Y1  - 2022/08/17
    PY  - 2022
    N1  - https://doi.org/10.11648/j.aas.20220703.16
    DO  - 10.11648/j.aas.20220703.16
    T2  - Advances in Applied Sciences
    JF  - Advances in Applied Sciences
    JO  - Advances in Applied Sciences
    SP  - 73
    EP  - 78
    PB  - Science Publishing Group
    SN  - 2575-1514
    UR  - https://doi.org/10.11648/j.aas.20220703.16
    AB  - In order to meet the comprehensive performance requirements of high load, impact resistance, corrosion resistance and high cost performance of industrial hinges, it is urgent to develop a lightweight and high strength material, while traditional materials such as zinc alloy and stainless steel cannot meet the requirements of use due to high processing costs and mechanical properties. In view of the high strength die cast aluminum alloy has high bearing capacity, high strength and toughness, lightweight and cost advantages, through the application analysis and data collection of high strength aluminum alloy products, combined with the application specific requirements of hinge products, respectively selected No. 5 zinc alloy and HS380-N high strength aluminum alloy, this article conducts material composition analysis and molding sample comparison. By means of casting and mold temperature control, and the product to test the bearing capacity of metallographic analysis and product data base material, and according to the data analysis, hinge tensile and yield strength than zinc alloy material increase by around 30%, the product of axial and radial load and torsional performance achieve the expected effect, meet the using demand of the high load. The experimental data provided an important theoretical basis for material selection of industrial locking products and expanded the application range of high-strength aluminum alloy.
    VL  - 7
    IS  - 3
    ER  - 

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Author Information
  • Ningbo Shengjiu Technology co., Ltd, Ning bo, China

  • Ningbo Shengjiu Technology co., Ltd, Ning bo, China

  • Ningbo Shengjiu Technology co., Ltd, Ning bo, China

  • Ningbo Shengjiu Technology co., Ltd, Ning bo, China

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