Corrosion has adverse environmental consequences since it affects the manufacturing sector resulting in enormous economic loss. The corrosion characteristics and mechanism of mild in the solution of hydrochloric acid was studied. Extract of bush cane (Costus afer) was screened for physicochemical and phytochemical properties and utilized as corrosion inhibitor for mild steel, the process was optimized using Response Surface Methodology (RSM). The presence of OH, NH of alcohols, phenols, or substituents connected to aromatic rings, C=O for amides and ketones, C-N of aliphatic amines, and C=C of alkenes and nitriles were shown using Fourier Transform Infrared Spectroscopy (FTIR). The optimum condition was found by minimizing time, temperature, inhibitor concentration and corrosion rate while maximizing weight loss, and inhibitor efficiency. The results obtained revealed that the bush cane extract contain saponin, flavonoid, alkaloid and tannin, which suggests the potency of the extract as a good inhibitor as it contains a considerable amount of phytochemical with basic heteroatom. The statistical significance of the weight loss, corrosion rate and inhibitor efficiency were evaluated using the analysis of variance (ANOVA). it was observed that the regression was statistically significant at the F-value of 94.60, 25.87 and 4.72 respectively. P-value of > 0.0235, > 0.0001 and 0.0265 respectively. The optimum temperature, inhibitor concentration and contact time were found to be 27.9°C, 20.0% and 5 hours respectively at desirability value of 0.637. At this optimum condition, the weight loss was found to be 0.102%, corrosion rate was 1.583mg/cm2hr and inhibitor efficiency was 62.9%. From the results obtained in this experiment, It is concluded that the bushcane extract can be used as a corrosion inhibitor for the protection of mild steel.
Published in | World Journal of Applied Chemistry (Volume 9, Issue 2) |
DOI | 10.11648/j.wjac.20240902.11 |
Page(s) | 15-24 |
Creative Commons |
This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited. |
Copyright |
Copyright © The Author(s), 2024. Published by Science Publishing Group |
Mild Steel, Plant Extract, Corrosion Inhibitor, Hydrochloric Acid (HCl)
2.1. Preparation of Specimen (Mild Steel)
2.2. Preparation of The Bush Cane (Costus afer) Extract (Inhibitor)
2.3. Preparation of the Electrolyte
2.4. Corrosion Rates Determination
2.5. Design of Experiment and Statistical Analysis
Independent variables | Low level (-1) | High level (+1) |
---|---|---|
Temperature °C | 27 | 35 |
Concentration% | 10 | 100 |
Time hr. | 3 | 9 |
2.6. Process Optimization
3.1. Evaluation of Regression Model for Weight Loss, Corrosion Rate and Inhibitor Efficiency
Std | Run | Factor 1 | Factor 2 | Factor 3 | Response 1 | Response 2 | Response 3 |
---|---|---|---|---|---|---|---|
A: Temperature | B: Concentration | C: Time | Weight Loss | Corrosion Rate | Inhibitor Efficiency | ||
Cc | C | % | Hrs. | G | mg/cm2hr | % | |
5 | 1 | 27 | 55 | 3 | 0.1175 | 2.9793 | 52.4291 |
13 | 2 | 31 | 55 | 6 | 0.1632 | 2.0691 | 43.8596 |
9 | 3 | 31 | 10 | 3 | 0.1357 | 3.4408 | 47.1161 |
17 | 4 | 31 | 55 | 6 | 0.1792 | 2.2719 | 39.5412 |
6 | 5 | 35 | 55 | 3 | 0.1401 | 3.5524 | 42.9095 |
7 | 6 | 27 | 55 | 9 | 0.1281 | 1.0827 | 62.5329 |
16 | 7 | 31 | 55 | 6 | 0.1404 | 1.7800 | 51.7028 |
2 | 8 | 35 | 10 | 6 | 0.1164 | 1.4757 | 60.7287 |
8 | 9 | 35 | 55 | 9 | 0.1993 | 1.6845 | 33.1881 |
1 | 10 | 27 | 10 | 6 | 0.0668 | 0.8469 | 89.4843 |
3 | 11 | 27 | 100 | 6 | 0.1208 | 1.5315 | 53.8579 |
4 | 12 | 35 | 100 | 6 | 0.1534 | 1.9461 | 48.2119 |
15 | 13 | 31 | 55 | 6 | 0.1405 | 1.7851 | 51.5652 |
10 | 14 | 31 | 100 | 3 | 0.1356 | 3.3850 | 47.9735 |
12 | 15 | 31 | 100 | 9 | 0.1632 | 1.3790 | 48.5656 |
14 | 16 | 31 | 55 | 6 | 0.1552 | 1.9676 | 46.6116 |
11 | 17 | 31 | 10 | 9 | 0.1387 | 1.1723 | 56.2736 |
Std. Dev. | 0.0162 | R² | 0.8639 |
---|---|---|---|
Mean | 0.1408 | Adjusted R² | 0.6889 |
C.V.% | 11.50 | Predicted R² | -0.0290 |
Adeq Precision | 9.5993 |
Std. Dev. | 0.0162 | R² | 0.8639 |
---|---|---|---|
Mean | 0.1408 | Adjusted R² | 0.6889 |
C.V.% | 11.50 | Predicted R² | 0.0290 |
Adeq Precision | 9.5993 |
Std. Dev. | 0.2177 | R² | 0.9708 |
---|---|---|---|
Mean | 2.02 | Adjusted R² | 0.9333 |
C.V.% | 10.78 | Predicted R² | 0.7503 |
Adeq Precision | 15.8312 |
Source | Sum of Squares | df | Mean Square | F-value | p-value | |
---|---|---|---|---|---|---|
Model | 0.0117 | 9 | 0.0013 | 4.94 | 0.0235 | S |
A-Temperature | 0.0039 | 1 | 0.0039 | 14.75 | 0.0064 | |
B-Concentration | 0.0017 | 1 | 0.0017 | 6.34 | 0.0399 | |
C-Time | 0.0013 | 1 | 0.0013 | 4.80 | 0.0646 | |
AB | 0.0001 | 1 | 0.0001 | 0.2753 | 0.6160 | |
AC | 0.0006 | 1 | 0.0006 | 2.25 | 0.1773 | |
BC | 0.0002 | 1 | 0.0002 | 0.5764 | 0.4725 | |
A² | 0.0016 | 1 | 0.0016 | 5.91 | 0.0453 | |
B² | 0.0021 | 1 | 0.0021 | 7.87 | 0.0263 | |
C² | 0.0004 | 1 | 0.0004 | 1.53 | 0.2567 | |
Residual | 0.0018 | 7 | 0.0003 | |||
Lack of Fit | 0.0008 | 3 | 0.0003 | 0.9478 | 0.4974 | NS |
Pure Error | 0.0011 | 4 | 0.0003 | |||
Cor Total | 0.0135 | 16 |
Source | Sum of Squares | Df | Mean Square | F-value | p-value | |
---|---|---|---|---|---|---|
Model | 11.04 | 9 | 1.23 | 25.87 | 0.0001 | s |
A-Temperature | 0.6151 | 1 | 0.6151 | 12.97 | 0.0087 | |
B-Concentration | 0.2132 | 1 | 0.2132 | 4.50 | 0.0717 | |
C-Time | 8.08 | 1 | 8.08 | 170.40 | < 0.0001 | |
AB | 0.0115 | 1 | 0.0115 | 0.2421 | 0.6378 | |
AC | 0.0002 | 1 | 0.0002 | 0.0044 | 0.9492 | |
BC | 0.0172 | 1 | 0.0172 | 0.3632 | 0.5657 | |
A² | 0.3118 | 1 | 0.3118 | 6.58 | 0.0373 | |
B² | 0.2686 | 1 | 0.2686 | 5.67 | 0.0489 | |
C² | 1.63 | 1 | 1.63 | 34.37 | 0.0006 | |
Residual | 0.3319 | 7 | 0.0474 | |||
Lack of Fit | 0.1607 | 3 | 0.0536 | 1.25 | 0.4023 | NS |
Pure Error | 0.1712 | 4 | 0.0428 | |||
Cor Total | 11.37 | 16 |
Source | Sum of Squares | df | Mean Square | F-value | p-value | |
---|---|---|---|---|---|---|
Model | 2029.77 | 9 | 225.53 | 4.72 | 0.0265 | S |
A-Temperature | 670.99 | 1 | 670.99 | 14.04 | 0.0072 | |
B-Concentration | 378.04 | 1 | 378.04 | 7.91 | 0.0261 | |
C-Time | 12.83 | 1 | 12.83 | 0.2684 | 0.6203 | |
AB | 133.51 | 1 | 133.51 | 2.79 | 0.1386 | |
AC | 98.26 | 1 | 98.26 | 2.06 | 0.1948 | |
BC | 18.34 | 1 | 18.34 | 0.3837 | 0.5552 | |
A² | 212.17 | 1 | 212.17 | 4.44 | 0.0731 | |
B² | 365.42 | 1 | 365.42 | 7.64 | 0.0279 | |
C² | 151.07 | 1 | 151.07 | 3.16 | 0.1187 | |
Residual | 334.61 | 7 | 47.80 | |||
Lack of Fit | 226.59 | 3 | 75.53 | 2.80 | 0.1729 | NS |
Pure Error | 108.01 | 4 | 27.00 | |||
Cor Total | 2364.38 | 16 |
3.2. Response Surface Plot for Green Inhibitor Models
3.3. Phyto-chemical Characteristics of Costus afer Extract
Wave Band Cm | Description | Type of Vibration |
---|---|---|
1106.21 | CN | aliphatic amine stretch. |
1531.53 | NO | Nitro compound Stretch. |
1647.26 | NH | Primary amine Bend. |
2345.52 | C=C | alkenes and nitriles stretch. |
3439.19 | NH | stretch of alcohols, phenols or substituent on aromatic rings. |
3847.15 | O-H or NH | Stretch of alcohol, esters and amides. |
Chemical Constituents | Bush cane Extracts |
---|---|
Tannin | + |
Alkaloids | + |
Flavonoids | + |
Saponins | + |
3.4. Optimization
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APA Style
Adam, J. A., Oboh, I. O., Peter, I. S., Adum, U. U. (2024). Utilization of Extract from Bushcane (Costus Afer) as Green Corrosion Inhibitor for Mild Steel. World Journal of Applied Chemistry, 9(2), 15-24. https://doi.org/10.11648/j.wjac.20240902.11
ACS Style
Adam, J. A.; Oboh, I. O.; Peter, I. S.; Adum, U. U. Utilization of Extract from Bushcane (Costus Afer) as Green Corrosion Inhibitor for Mild Steel. World J. Appl. Chem. 2024, 9(2), 15-24. doi: 10.11648/j.wjac.20240902.11
AMA Style
Adam JA, Oboh IO, Peter IS, Adum UU. Utilization of Extract from Bushcane (Costus Afer) as Green Corrosion Inhibitor for Mild Steel. World J Appl Chem. 2024;9(2):15-24. doi: 10.11648/j.wjac.20240902.11
@article{10.11648/j.wjac.20240902.11, author = {Joshua Asukwo Adam and Innocent Oseribho Oboh and Idara Sylvanus Peter and Ubelejit Uche Adum}, title = {Utilization of Extract from Bushcane (Costus Afer) as Green Corrosion Inhibitor for Mild Steel }, journal = {World Journal of Applied Chemistry}, volume = {9}, number = {2}, pages = {15-24}, doi = {10.11648/j.wjac.20240902.11}, url = {https://doi.org/10.11648/j.wjac.20240902.11}, eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.wjac.20240902.11}, abstract = {Corrosion has adverse environmental consequences since it affects the manufacturing sector resulting in enormous economic loss. The corrosion characteristics and mechanism of mild in the solution of hydrochloric acid was studied. Extract of bush cane (Costus afer) was screened for physicochemical and phytochemical properties and utilized as corrosion inhibitor for mild steel, the process was optimized using Response Surface Methodology (RSM). The presence of OH, NH of alcohols, phenols, or substituents connected to aromatic rings, C=O for amides and ketones, C-N of aliphatic amines, and C=C of alkenes and nitriles were shown using Fourier Transform Infrared Spectroscopy (FTIR). The optimum condition was found by minimizing time, temperature, inhibitor concentration and corrosion rate while maximizing weight loss, and inhibitor efficiency. The results obtained revealed that the bush cane extract contain saponin, flavonoid, alkaloid and tannin, which suggests the potency of the extract as a good inhibitor as it contains a considerable amount of phytochemical with basic heteroatom. The statistical significance of the weight loss, corrosion rate and inhibitor efficiency were evaluated using the analysis of variance (ANOVA). it was observed that the regression was statistically significant at the F-value of 94.60, 25.87 and 4.72 respectively. P-value of > 0.0235, > 0.0001 and 0.0265 respectively. The optimum temperature, inhibitor concentration and contact time were found to be 27.9°C, 20.0% and 5 hours respectively at desirability value of 0.637. At this optimum condition, the weight loss was found to be 0.102%, corrosion rate was 1.583mg/cm2hr and inhibitor efficiency was 62.9%. From the results obtained in this experiment, It is concluded that the bushcane extract can be used as a corrosion inhibitor for the protection of mild steel. }, year = {2024} }
TY - JOUR T1 - Utilization of Extract from Bushcane (Costus Afer) as Green Corrosion Inhibitor for Mild Steel AU - Joshua Asukwo Adam AU - Innocent Oseribho Oboh AU - Idara Sylvanus Peter AU - Ubelejit Uche Adum Y1 - 2024/05/10 PY - 2024 N1 - https://doi.org/10.11648/j.wjac.20240902.11 DO - 10.11648/j.wjac.20240902.11 T2 - World Journal of Applied Chemistry JF - World Journal of Applied Chemistry JO - World Journal of Applied Chemistry SP - 15 EP - 24 PB - Science Publishing Group SN - 2637-5982 UR - https://doi.org/10.11648/j.wjac.20240902.11 AB - Corrosion has adverse environmental consequences since it affects the manufacturing sector resulting in enormous economic loss. The corrosion characteristics and mechanism of mild in the solution of hydrochloric acid was studied. Extract of bush cane (Costus afer) was screened for physicochemical and phytochemical properties and utilized as corrosion inhibitor for mild steel, the process was optimized using Response Surface Methodology (RSM). The presence of OH, NH of alcohols, phenols, or substituents connected to aromatic rings, C=O for amides and ketones, C-N of aliphatic amines, and C=C of alkenes and nitriles were shown using Fourier Transform Infrared Spectroscopy (FTIR). The optimum condition was found by minimizing time, temperature, inhibitor concentration and corrosion rate while maximizing weight loss, and inhibitor efficiency. The results obtained revealed that the bush cane extract contain saponin, flavonoid, alkaloid and tannin, which suggests the potency of the extract as a good inhibitor as it contains a considerable amount of phytochemical with basic heteroatom. The statistical significance of the weight loss, corrosion rate and inhibitor efficiency were evaluated using the analysis of variance (ANOVA). it was observed that the regression was statistically significant at the F-value of 94.60, 25.87 and 4.72 respectively. P-value of > 0.0235, > 0.0001 and 0.0265 respectively. The optimum temperature, inhibitor concentration and contact time were found to be 27.9°C, 20.0% and 5 hours respectively at desirability value of 0.637. At this optimum condition, the weight loss was found to be 0.102%, corrosion rate was 1.583mg/cm2hr and inhibitor efficiency was 62.9%. From the results obtained in this experiment, It is concluded that the bushcane extract can be used as a corrosion inhibitor for the protection of mild steel. VL - 9 IS - 2 ER -