Investigation on the Surface Roughness When Cutting Hard Material with Plasma Arc Cutting

Omar Monir Koura; Sarah Atef Afifi; Mervat Tawfik; Samah Samir Mohammed

doi:doi:10.11648/j.ajmie.20210602.12

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Investigation on the Surface Roughness When Cutting Hard Material with Plasma Arc Cutting

Omar Monir Koura, Sarah Atef Afifi, Mervat Tawfik, Samah Samir Mohammed

Published in American Journal of Mechanical and Industrial Engineering (Volume 6, Issue 2)

Received: 24 June 2021 Accepted: 16 July 2021 Published: 24 July 2021

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Abstract

Surface quality represented in the primary surface texture is the main parameter when dealing with surfaces in relative rotary and sliding motions. In conventional machining processes, if further quality in surface roughness is required, finishing and superfinishing machining operations are available. In case of extremely high resistive, hard and high strength materials conventional machining are highly uneconomical. The solution was found in cutting such hard materials is by using non-traditional processes. Plasma arc cutting was one solution. However, the surface quality as a response of the parameters involved in this process, namely gas pressure, cutting speed and standoff distance is not in the high finished quality. The aim of this paper is studying the effect of the cutting conditions of plasma arc cutting on the primary surface texture as assessed by the International standard Arithmetical Mean Average “R_a” for the produced parts. Experimental work was carried out on specimen made of Hardox400. The effect of the three considered parameters of plasma arc cutting were studied on the responded surface roughness. Results were analyzed using Minitab17 and binomial regression equations were deduced. Cutting speed showed greater effect on surface roughness and all has showed that surface roughness ranged from 5 to 5.5 μm.

Published in	American Journal of Mechanical and Industrial Engineering (Volume 6, Issue 2)
DOI	10.11648/j.ajmie.20210602.12
Page(s)	28-33
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2021. Published by Science Publishing Group

Keywords

Plasma Arc Cutting, Primary Surface Texture, Hardox400, Minitab 17

References

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[4]	Yahya Hisman Celik, “investigating the effect of cutting parameters on material cut in CNC plasma” materials and manufacturing processes, vol. 28, pp. 1053–1060, 2013.
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[6]	Sugar S. and Dr. K. H. Inamdar, “Factors sffecting quality of plasma cutting process: A review”, International Journal pf Advanced Technology in Engineering and Science, Vol no. 4, Issue N0. 12, December 2016.
[7]	Deepak Kumar Naik & Kalipada Maity, “Experimental analysis of the effect of gas flow rate and nature on plasma arc cutting of hardox-400”, Welding in the World (2020) 64: 345–352, https://doi.org/10.1007/s40194-019-00836-8.
[8]	Deepak K Kumar Naik and Kalipada Maity, “Application of desirability function based response surface methodology (DRSM) for investigating the plasma arc cutting process of sailhard steel”, World Journal of Engineering, 15/4 (2018) 505–512, © Emerald Publishing Limited [ISSN 1708-5284], [DOI 10.1108/WJE-06-2017-0125].
[9]	Naik DK, Maity K (2019) Temperature analysis by moving heat source during plasma arc cutting process: an analytical approach. World Journal of Engineering 16 (4): 569–572.
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[11]	Naik DK, Maity K (2018) An optimization and experimental analysis of plasma arc cutting of Hardox-400 using Taguchi based desirability analysis. Materials Today: Proceedings 5 (5): 13157–13165.
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[13]	Sovan Bhowmick, Jisnu Basu, Gautam Majumdar, Asish Bandyyopadhyay, “ Experimental studt of plasma arc cutting of AISI 304 stainless steel”, materialstoday, proceedings, Vol. 5, Issue 2, Part 1, 2018, pp 4541–4550.
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APA Style

Omar Monir Koura, Sarah Atef Afifi, Mervat Tawfik, Samah Samir Mohammed. (2021). Investigation on the Surface Roughness When Cutting Hard Material with Plasma Arc Cutting. American Journal of Mechanical and Industrial Engineering, 6(2), 28-33. https://doi.org/10.11648/j.ajmie.20210602.12

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ACS Style

Omar Monir Koura; Sarah Atef Afifi; Mervat Tawfik; Samah Samir Mohammed. Investigation on the Surface Roughness When Cutting Hard Material with Plasma Arc Cutting. Am. J. Mech. Ind. Eng. 2021, 6(2), 28-33. doi: 10.11648/j.ajmie.20210602.12

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AMA Style

Omar Monir Koura, Sarah Atef Afifi, Mervat Tawfik, Samah Samir Mohammed. Investigation on the Surface Roughness When Cutting Hard Material with Plasma Arc Cutting. Am J Mech Ind Eng. 2021;6(2):28-33. doi: 10.11648/j.ajmie.20210602.12

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@article{10.11648/j.ajmie.20210602.12,
  author = {Omar Monir Koura and Sarah Atef Afifi and Mervat Tawfik and Samah Samir Mohammed},
  title = {Investigation on the Surface Roughness When Cutting Hard Material with Plasma Arc Cutting},
  journal = {American Journal of Mechanical and Industrial Engineering},
  volume = {6},
  number = {2},
  pages = {28-33},
  doi = {10.11648/j.ajmie.20210602.12},
  url = {https://doi.org/10.11648/j.ajmie.20210602.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmie.20210602.12},
  abstract = {Surface quality represented in the primary surface texture is the main parameter when dealing with surfaces in relative rotary and sliding motions. In conventional machining processes, if further quality in surface roughness is required, finishing and superfinishing machining operations are available. In case of extremely high resistive, hard and high strength materials conventional machining are highly uneconomical. The solution was found in cutting such hard materials is by using non-traditional processes. Plasma arc cutting was one solution. However, the surface quality as a response of the parameters involved in this process, namely gas pressure, cutting speed and standoff distance is not in the high finished quality. The aim of this paper is studying the effect of the cutting conditions of plasma arc cutting on the primary surface texture as assessed by the International standard Arithmetical Mean Average “Ra” for the produced parts. Experimental work was carried out on specimen made of Hardox400. The effect of the three considered parameters of plasma arc cutting were studied on the responded surface roughness. Results were analyzed using Minitab17 and binomial regression equations were deduced. Cutting speed showed greater effect on surface roughness and all has showed that surface roughness ranged from 5 to 5.5 μm.},
 year = {2021}
}

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TY - JOUR
T1 - Investigation on the Surface Roughness When Cutting Hard Material with Plasma Arc Cutting
AU - Omar Monir Koura
AU - Sarah Atef Afifi
AU - Mervat Tawfik
AU - Samah Samir Mohammed
Y1 - 2021/07/24
PY - 2021
N1 - https://doi.org/10.11648/j.ajmie.20210602.12
DO - 10.11648/j.ajmie.20210602.12
T2 - American Journal of Mechanical and Industrial Engineering
JF - American Journal of Mechanical and Industrial Engineering
JO - American Journal of Mechanical and Industrial Engineering
SP - 28
EP - 33
PB - Science Publishing Group
SN - 2575-6060
UR - https://doi.org/10.11648/j.ajmie.20210602.12
AB - Surface quality represented in the primary surface texture is the main parameter when dealing with surfaces in relative rotary and sliding motions. In conventional machining processes, if further quality in surface roughness is required, finishing and superfinishing machining operations are available. In case of extremely high resistive, hard and high strength materials conventional machining are highly uneconomical. The solution was found in cutting such hard materials is by using non-traditional processes. Plasma arc cutting was one solution. However, the surface quality as a response of the parameters involved in this process, namely gas pressure, cutting speed and standoff distance is not in the high finished quality. The aim of this paper is studying the effect of the cutting conditions of plasma arc cutting on the primary surface texture as assessed by the International standard Arithmetical Mean Average “Ra” for the produced parts. Experimental work was carried out on specimen made of Hardox400. The effect of the three considered parameters of plasma arc cutting were studied on the responded surface roughness. Results were analyzed using Minitab17 and binomial regression equations were deduced. Cutting speed showed greater effect on surface roughness and all has showed that surface roughness ranged from 5 to 5.5 μm.
VL - 6
IS - 2
ER -

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Author Information

Omar Monir Koura

Mechanical Department, Faculty of Engineering, Modern University for Technology and Information, Cairo, Egypt
Sarah Atef Afifi

Mechanical Department, Faculty of Engineering, Modern University for Technology and Information, Cairo, Egypt
Mervat Tawfik

Mechanical Department, Faculty of Engineering at Shobra, Benha University, Cairo, Egypt
Samah Samir Mohammed

Mechanical Department, Faculty of Engineering at Shobra, Benha University, Cairo, Egypt

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Plain Text BibTeX RIS

APA Style

Omar Monir Koura, Sarah Atef Afifi, Mervat Tawfik, Samah Samir Mohammed. (2021). Investigation on the Surface Roughness When Cutting Hard Material with Plasma Arc Cutting. American Journal of Mechanical and Industrial Engineering, 6(2), 28-33. https://doi.org/10.11648/j.ajmie.20210602.12

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ACS Style

Omar Monir Koura; Sarah Atef Afifi; Mervat Tawfik; Samah Samir Mohammed. Investigation on the Surface Roughness When Cutting Hard Material with Plasma Arc Cutting. Am. J. Mech. Ind. Eng. 2021, 6(2), 28-33. doi: 10.11648/j.ajmie.20210602.12

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AMA Style

Omar Monir Koura, Sarah Atef Afifi, Mervat Tawfik, Samah Samir Mohammed. Investigation on the Surface Roughness When Cutting Hard Material with Plasma Arc Cutting. Am J Mech Ind Eng. 2021;6(2):28-33. doi: 10.11648/j.ajmie.20210602.12

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@article{10.11648/j.ajmie.20210602.12,
  author = {Omar Monir Koura and Sarah Atef Afifi and Mervat Tawfik and Samah Samir Mohammed},
  title = {Investigation on the Surface Roughness When Cutting Hard Material with Plasma Arc Cutting},
  journal = {American Journal of Mechanical and Industrial Engineering},
  volume = {6},
  number = {2},
  pages = {28-33},
  doi = {10.11648/j.ajmie.20210602.12},
  url = {https://doi.org/10.11648/j.ajmie.20210602.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmie.20210602.12},
  abstract = {Surface quality represented in the primary surface texture is the main parameter when dealing with surfaces in relative rotary and sliding motions. In conventional machining processes, if further quality in surface roughness is required, finishing and superfinishing machining operations are available. In case of extremely high resistive, hard and high strength materials conventional machining are highly uneconomical. The solution was found in cutting such hard materials is by using non-traditional processes. Plasma arc cutting was one solution. However, the surface quality as a response of the parameters involved in this process, namely gas pressure, cutting speed and standoff distance is not in the high finished quality. The aim of this paper is studying the effect of the cutting conditions of plasma arc cutting on the primary surface texture as assessed by the International standard Arithmetical Mean Average “Ra” for the produced parts. Experimental work was carried out on specimen made of Hardox400. The effect of the three considered parameters of plasma arc cutting were studied on the responded surface roughness. Results were analyzed using Minitab17 and binomial regression equations were deduced. Cutting speed showed greater effect on surface roughness and all has showed that surface roughness ranged from 5 to 5.5 μm.},
 year = {2021}
}

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