Influence of Abrasives in Roller Burnishing Process on Microhardness Using Factorial Design

Pavana Kumara; G. K. Purohit

doi:doi:10.11648/j.ajmie.20170202.18

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Influence of Abrasives in Roller Burnishing Process on Microhardness Using Factorial Design

Pavana Kumara, G. K. Purohit

Published in American Journal of Mechanical and Industrial Engineering (Volume 2, Issue 2)

Received: 20 October 2016 Accepted: 28 November 2016 Published: 16 February 2017

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Abstract

Burnishing is essentially a cold-working process used to improve properties of the machined surfaces. In present work, an attempt is made to investigate the effect of fine silicon carbide abrasive particles (in the form of a paste) in between roller burnishing tool and cylindrical components of EN24 steel. The mathematical models were developed using 2 ⁴ full factorial design of experiments (DoE) for micro hardness in terms of four variables namely burnishing force, burnishing speed, feed and a number of passes for dry burnishing case and ‘with-paste’ (where burnishing is done using paste) burnishing case. Analysis of variance (ANOVA) is carried out to check the adequacy of the derived models. The results showed that micro hardness of the untreated EN24 steel can be improved by 11% and 18% for dry burnishing case and ‘with-paste’ burnishing case respectively compared to turned components.

Published in	American Journal of Mechanical and Industrial Engineering (Volume 2, Issue 2)
DOI	10.11648/j.ajmie.20170202.18
Page(s)	111-116
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2017. Published by Science Publishing Group

Keywords

Machining, Burnishing, Abrasives, Microhardness, Design of Experiments (DoE)

References

[1]	Adel Mahmood Hassan and Aiman Sharef A1-Bsharat, “Influence of burnishing process on surface roughness, hardness and microstructure of some non-ferrous metals”, Wear199, 1996, pp 1-8.
[2]	Adel Mahmood Hassan and Ayman Mohammad Maqableh, “The effects of initial burnishing parameters on non-ferrous components”, Journal of Materials Processing Technology 102, 2000, pp 115-121.
[3]	Adel Mahmood Hassan and Aiman Sharef Al- Bsharat, “Improvements in some properties of non-ferrous metals by the application of the ball-burnishing process”, Journal of Materials Processing Technology 59, 1996, pp 250-256.
[4]	Adel Mahmood Hassan and Sulieman Z. S. Al-Dhifi, “Improvement in the wear resistance of brass Components by the ball burnishing process”, Journal of Materials Processing Technology 96, 1999, pp 73-80.
[5]	A. M. Hassan, H. F. Al-Jalil and A. A. Ebied, “Burnishing force and number of ball passes for the optimum surface finish of brass component”, Journal of Materials Processing Technology 83, 1998, pp 176–179
[6]	Dabeer P. S. and Purohit G. K., “Effect of ball burnishing parameters on surface roughness using surface response methodology”, Advances in Production Engineering & Management, 5 Vol 2, 2010, pp 111-116.
[7]	M. Fattouh, M. H. El-Axir, and S. M. Serage, “Investigations into the burnishing of external cylindrical surfaces of 70/30 Cu-Zn alloy”, Wear, 127, 1988, pp 123–131.
[8]	Hamid Hamadache, Zahia Zemouri, Lakhdar Laouar and Serge Dominiak, “Improvement of surface conditions of 36CrNiMo6 steel by ball burnishing process”, Journal of Mechanical Science and Technology 28 (4), 2014, pp 1491-1498.
[9]	D. S. Rao, H. S. Hebbar, M. Komaraiah and U. N. Kempaiah, “Studies on the effect of ball burnishing parameters on surface hardness of HSLA dual-phase steels using factorial design”, Trans. Indian Inst. Met., Vol. 61, Nos. 2-3, 2008, pp 187-191.
[10]	F. Gharbi, S. Sghaier, F. Morel and T. Benameur, ‘Experimental investigation of the effect of burnishing force on service properties of AISI 1010 steel plates”, JMEPEG 24, 2015, pp 721–725.
[11]	Adel Mahmood Hassan, “The effects of ball and roller-burnishing on the surface roughness and hardness of some non-ferrous metals”, Journal of Materials Processing Technology 72, 1997, pp 385–391.
[12]	M. H. El-Axir, “An investigation into roller burnishing”, International Journal of Machine Tools & Manufacture 40, 2000, pp 1603–1617.
[13]	M. H. El-Axir and M. M. El-Khabeery, “Influence of orthogonal burnishing parameters on surface characteristics for various materials”, Journal of Materials Processing Technology 132, 2003, pp 82–89.
[14]	G. E. P. Box, J. S. Hunter, 1957, Multifactor experimental design, Ann. Math. Stat. 28, 195.

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APA Style

Pavana Kumara, G. K. Purohit. (2017). Influence of Abrasives in Roller Burnishing Process on Microhardness Using Factorial Design. American Journal of Mechanical and Industrial Engineering, 2(2), 111-116. https://doi.org/10.11648/j.ajmie.20170202.18

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ACS Style

Pavana Kumara; G. K. Purohit. Influence of Abrasives in Roller Burnishing Process on Microhardness Using Factorial Design. Am. J. Mech. Ind. Eng. 2017, 2(2), 111-116. doi: 10.11648/j.ajmie.20170202.18

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AMA Style

Pavana Kumara, G. K. Purohit. Influence of Abrasives in Roller Burnishing Process on Microhardness Using Factorial Design. Am J Mech Ind Eng. 2017;2(2):111-116. doi: 10.11648/j.ajmie.20170202.18

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@article{10.11648/j.ajmie.20170202.18,
  author = {Pavana Kumara and G. K. Purohit},
  title = {Influence of Abrasives in Roller Burnishing Process on Microhardness Using Factorial Design},
  journal = {American Journal of Mechanical and Industrial Engineering},
  volume = {2},
  number = {2},
  pages = {111-116},
  doi = {10.11648/j.ajmie.20170202.18},
  url = {https://doi.org/10.11648/j.ajmie.20170202.18},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmie.20170202.18},
  abstract = {Burnishing is essentially a cold-working process used to improve properties of the machined surfaces. In present work, an attempt is made to investigate the effect of fine silicon carbide abrasive particles (in the form of a paste) in between roller burnishing tool and cylindrical components of EN24 steel. The mathematical models were developed using 2 4 full factorial design of experiments (DoE) for micro hardness in terms of four variables namely burnishing force, burnishing speed, feed and a number of passes for dry burnishing case and ‘with-paste’ (where burnishing is done using paste) burnishing case. Analysis of variance (ANOVA) is carried out to check the adequacy of the derived models. The results showed that micro hardness of the untreated EN24 steel can be improved by 11% and 18% for dry burnishing case and ‘with-paste’ burnishing case respectively compared to turned components.},
 year = {2017}
}

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TY  - JOUR
T1  - Influence of Abrasives in Roller Burnishing Process on Microhardness Using Factorial Design
AU  - Pavana Kumara
AU  - G. K. Purohit
Y1  - 2017/02/16
PY  - 2017
N1  - https://doi.org/10.11648/j.ajmie.20170202.18
DO  - 10.11648/j.ajmie.20170202.18
T2  - American Journal of Mechanical and Industrial Engineering
JF  - American Journal of Mechanical and Industrial Engineering
JO  - American Journal of Mechanical and Industrial Engineering
SP  - 111
EP  - 116
PB  - Science Publishing Group
SN  - 2575-6060
UR  - https://doi.org/10.11648/j.ajmie.20170202.18
AB  - Burnishing is essentially a cold-working process used to improve properties of the machined surfaces. In present work, an attempt is made to investigate the effect of fine silicon carbide abrasive particles (in the form of a paste) in between roller burnishing tool and cylindrical components of EN24 steel. The mathematical models were developed using 2 4 full factorial design of experiments (DoE) for micro hardness in terms of four variables namely burnishing force, burnishing speed, feed and a number of passes for dry burnishing case and ‘with-paste’ (where burnishing is done using paste) burnishing case. Analysis of variance (ANOVA) is carried out to check the adequacy of the derived models. The results showed that micro hardness of the untreated EN24 steel can be improved by 11% and 18% for dry burnishing case and ‘with-paste’ burnishing case respectively compared to turned components.
VL  - 2
IS  - 2
ER  -

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Author Information

Pavana Kumara

Department of Mechanical Engineering, Shri Madhwa Vadiraja Institute of Technology & Management, Bantakal, Udupi, India
G. K. Purohit

Department of Mechanical Engineering, Poojya Doddappa Appa College of Engineering, Aiewan-E-shahi, Gulbarga, India

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APA Style

Pavana Kumara, G. K. Purohit. (2017). Influence of Abrasives in Roller Burnishing Process on Microhardness Using Factorial Design. American Journal of Mechanical and Industrial Engineering, 2(2), 111-116. https://doi.org/10.11648/j.ajmie.20170202.18

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ACS Style

Pavana Kumara; G. K. Purohit. Influence of Abrasives in Roller Burnishing Process on Microhardness Using Factorial Design. Am. J. Mech. Ind. Eng. 2017, 2(2), 111-116. doi: 10.11648/j.ajmie.20170202.18

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AMA Style

Pavana Kumara, G. K. Purohit. Influence of Abrasives in Roller Burnishing Process on Microhardness Using Factorial Design. Am J Mech Ind Eng. 2017;2(2):111-116. doi: 10.11648/j.ajmie.20170202.18

Copy | Download

@article{10.11648/j.ajmie.20170202.18,
  author = {Pavana Kumara and G. K. Purohit},
  title = {Influence of Abrasives in Roller Burnishing Process on Microhardness Using Factorial Design},
  journal = {American Journal of Mechanical and Industrial Engineering},
  volume = {2},
  number = {2},
  pages = {111-116},
  doi = {10.11648/j.ajmie.20170202.18},
  url = {https://doi.org/10.11648/j.ajmie.20170202.18},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmie.20170202.18},
  abstract = {Burnishing is essentially a cold-working process used to improve properties of the machined surfaces. In present work, an attempt is made to investigate the effect of fine silicon carbide abrasive particles (in the form of a paste) in between roller burnishing tool and cylindrical components of EN24 steel. The mathematical models were developed using 2 4 full factorial design of experiments (DoE) for micro hardness in terms of four variables namely burnishing force, burnishing speed, feed and a number of passes for dry burnishing case and ‘with-paste’ (where burnishing is done using paste) burnishing case. Analysis of variance (ANOVA) is carried out to check the adequacy of the derived models. The results showed that micro hardness of the untreated EN24 steel can be improved by 11% and 18% for dry burnishing case and ‘with-paste’ burnishing case respectively compared to turned components.},
 year = {2017}
}

Copy | Download

TY  - JOUR
T1  - Influence of Abrasives in Roller Burnishing Process on Microhardness Using Factorial Design
AU  - Pavana Kumara
AU  - G. K. Purohit
Y1  - 2017/02/16
PY  - 2017
N1  - https://doi.org/10.11648/j.ajmie.20170202.18
DO  - 10.11648/j.ajmie.20170202.18
T2  - American Journal of Mechanical and Industrial Engineering
JF  - American Journal of Mechanical and Industrial Engineering
JO  - American Journal of Mechanical and Industrial Engineering
SP  - 111
EP  - 116
PB  - Science Publishing Group
SN  - 2575-6060
UR  - https://doi.org/10.11648/j.ajmie.20170202.18
AB  - Burnishing is essentially a cold-working process used to improve properties of the machined surfaces. In present work, an attempt is made to investigate the effect of fine silicon carbide abrasive particles (in the form of a paste) in between roller burnishing tool and cylindrical components of EN24 steel. The mathematical models were developed using 2 4 full factorial design of experiments (DoE) for micro hardness in terms of four variables namely burnishing force, burnishing speed, feed and a number of passes for dry burnishing case and ‘with-paste’ (where burnishing is done using paste) burnishing case. Analysis of variance (ANOVA) is carried out to check the adequacy of the derived models. The results showed that micro hardness of the untreated EN24 steel can be improved by 11% and 18% for dry burnishing case and ‘with-paste’ burnishing case respectively compared to turned components.
VL  - 2
IS  - 2
ER  -

Copy | Download