Design and Analysis of Piercing Tool with Special Purpose Hydraulic Press

Prabhakar Purushothaman; Prashanth Thankachan

doi:doi:10.11648/j.ajmie.20160103.11

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Design and Analysis of Piercing Tool with Special Purpose Hydraulic Press

Prabhakar Purushothaman, Prashanth Thankachan

Published in American Journal of Mechanical and Industrial Engineering (Volume 1, Issue 3)

Received: 26 August 2016 Accepted: 19 September 2016 Published: 10 October 2016

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Abstract

The modern manufacturing industries are highly focused towards increasing productivity with very less investment on new tooling and machines. This paper discusses about design of press tool with press to be setup in line production, were component usually transferred stage by stage for performing sequence of operation. Deep drawing is the metal forming operation used to form cups from flat sheet metal, in order to assemble the component holes are required and usually produced by secondary operation using piercing tool. The below sections describe about the design of piercing tool for deep drawn component with hydraulic press for piercing operation. The design challenges involve understanding and identification of various uncertainties involved in process and troubleshooting them through virtual prototyping by using FEM and other simulation software and facilitate the design that supports risk free manufacturing environment, with minimum overall cost of production.

Published in	American Journal of Mechanical and Industrial Engineering (Volume 1, Issue 3)
DOI	10.11648/j.ajmie.20160103.11
Page(s)	31-37
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2016. Published by Science Publishing Group

Keywords

Piercing Tool Design, Shape Optimization, Finite Element Analysis, Hydraulic Press Design, Hydraulic Circuit Design

References

[1]	Prof. Dr.-Ing. Dr. h.c. Klaus Siegert and Dipl.-Ing. M. Vulcan "Tool and Die Design for Deep Drawing AHSS" IFU Stuttgart University Institute for Metal Forming Technology available at http://www.autosteel.org/~/media/Files/Autosteel/Great Designs in Steel/GDIS 2005/13 - Tool and Die Design for Deeping Drawing AHSS.pdf.
[2]	Prabhakar Purushothaman “ypes of press tools” ikipedia article available at https://www.researchgate.net/publication/264982108_Types_of_press_tools.
[3]	Online Formula for press Tool Design, available at http://www.wisetool.com/formular/formula.htm.
[4]	Dheeraj Gunwant and Anadi Misra “Topology Optimization of Sheet Metal Brackets Using ANSYS” MIT International Journal of Mechanical Engineering Vol. 2, No. 2, Aug. 2012, pp. (120-126) ISSN No. 2230-7680 © MIT Publications.
[5]	Dr. Prashanth Thankachan Mr. Prabhakar Purushothaman “Optimum Material and Process Modification to Reduce Lead Time of Pedestal Manufacturing Used in Gearbox Assembly” International Journal of Engineering Research and Technology (IJERT) Vol. 3 issue 02, February 2014, ISSN 2278–0181.
[6]	Fluid Power Formula available at http://hydraulicspneumatics.com/site-files/hydraulicspneumatics.com/files/archive/hydraulicspneumatics.com/Content/Site200/ebooks/01_01_2006/80281Ch22IFPBFo_00000052653.pdf.
[7]	Prabhakar Purushothaman “Design, Analysis and Simulation of Hydraulic Circuit” technical report DOI: 10.13140/2.1.3202.2404 available at https://www.researchgate.net/publication/265048287_Design_Analysis_and_Simulation_of_Hydraulic_Circuit.
[8]	Gashaw Desie, Yonas Mitiku, Progressive Die Design for Self Explosive Reactive Armor Holder (Case Study at Bishoftu Motorization Industry-Ethiopia), the International Journal of Engineering and Science (IJES),Volume 3, Issue 3 Pp 75-86, 2014.
[9]	Joti Bhaskar, G Sathya Prakash, “Die design and analysis of progressive tool for can lid lever,” International Journal of Research in Engineering & Advanced Technology, Vol. 1, Issue 4, Aug-Sept. 2013.
[10]	Donaldson, Goold, Lecain. ‘Tool Design.’ Tata McGraw-Hill Publishing Company, New York, 1988

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APA Style

Prabhakar Purushothaman, Prashanth Thankachan. (2016). Design and Analysis of Piercing Tool with Special Purpose Hydraulic Press. American Journal of Mechanical and Industrial Engineering, 1(3), 31-37. https://doi.org/10.11648/j.ajmie.20160103.11

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ACS Style

Prabhakar Purushothaman; Prashanth Thankachan. Design and Analysis of Piercing Tool with Special Purpose Hydraulic Press. Am. J. Mech. Ind. Eng. 2016, 1(3), 31-37. doi: 10.11648/j.ajmie.20160103.11

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AMA Style

Prabhakar Purushothaman, Prashanth Thankachan. Design and Analysis of Piercing Tool with Special Purpose Hydraulic Press. Am J Mech Ind Eng. 2016;1(3):31-37. doi: 10.11648/j.ajmie.20160103.11

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@article{10.11648/j.ajmie.20160103.11,
  author = {Prabhakar Purushothaman and Prashanth Thankachan},
  title = {Design and Analysis of Piercing Tool with Special Purpose Hydraulic Press},
  journal = {American Journal of Mechanical and Industrial Engineering},
  volume = {1},
  number = {3},
  pages = {31-37},
  doi = {10.11648/j.ajmie.20160103.11},
  url = {https://doi.org/10.11648/j.ajmie.20160103.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmie.20160103.11},
  abstract = {The modern manufacturing industries are highly focused towards increasing productivity with very less investment on new tooling and machines. This paper discusses about design of press tool with press to be setup in line production, were component usually transferred stage by stage for performing sequence of operation. Deep drawing is the metal forming operation used to form cups from flat sheet metal, in order to assemble the component holes are required and usually produced by secondary operation using piercing tool. The below sections describe about the design of piercing tool for deep drawn component with hydraulic press for piercing operation. The design challenges involve understanding and identification of various uncertainties involved in process and troubleshooting them through virtual prototyping by using FEM and other simulation software and facilitate the design that supports risk free manufacturing environment, with minimum overall cost of production.},
 year = {2016}
}

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TY  - JOUR
T1  - Design and Analysis of Piercing Tool with Special Purpose Hydraulic Press
AU  - Prabhakar Purushothaman
AU  - Prashanth Thankachan
Y1  - 2016/10/10
PY  - 2016
N1  - https://doi.org/10.11648/j.ajmie.20160103.11
DO  - 10.11648/j.ajmie.20160103.11
T2  - American Journal of Mechanical and Industrial Engineering
JF  - American Journal of Mechanical and Industrial Engineering
JO  - American Journal of Mechanical and Industrial Engineering
SP  - 31
EP  - 37
PB  - Science Publishing Group
SN  - 2575-6060
UR  - https://doi.org/10.11648/j.ajmie.20160103.11
AB  - The modern manufacturing industries are highly focused towards increasing productivity with very less investment on new tooling and machines. This paper discusses about design of press tool with press to be setup in line production, were component usually transferred stage by stage for performing sequence of operation. Deep drawing is the metal forming operation used to form cups from flat sheet metal, in order to assemble the component holes are required and usually produced by secondary operation using piercing tool. The below sections describe about the design of piercing tool for deep drawn component with hydraulic press for piercing operation. The design challenges involve understanding and identification of various uncertainties involved in process and troubleshooting them through virtual prototyping by using FEM and other simulation software and facilitate the design that supports risk free manufacturing environment, with minimum overall cost of production.
VL  - 1
IS  - 3
ER  -

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Author Information

Prabhakar Purushothaman

Design Department, UCAM Pvt Ltd (Uday Computer Aided Manufacturing), Bangalore, India
Prashanth Thankachan

Research & Development Department, UCAM Pvt Ltd (Uday Computer Aided Manufacturing), Bangalore, India

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APA Style

Prabhakar Purushothaman, Prashanth Thankachan. (2016). Design and Analysis of Piercing Tool with Special Purpose Hydraulic Press. American Journal of Mechanical and Industrial Engineering, 1(3), 31-37. https://doi.org/10.11648/j.ajmie.20160103.11

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ACS Style

Prabhakar Purushothaman; Prashanth Thankachan. Design and Analysis of Piercing Tool with Special Purpose Hydraulic Press. Am. J. Mech. Ind. Eng. 2016, 1(3), 31-37. doi: 10.11648/j.ajmie.20160103.11

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AMA Style

Prabhakar Purushothaman, Prashanth Thankachan. Design and Analysis of Piercing Tool with Special Purpose Hydraulic Press. Am J Mech Ind Eng. 2016;1(3):31-37. doi: 10.11648/j.ajmie.20160103.11

Copy | Download

@article{10.11648/j.ajmie.20160103.11,
  author = {Prabhakar Purushothaman and Prashanth Thankachan},
  title = {Design and Analysis of Piercing Tool with Special Purpose Hydraulic Press},
  journal = {American Journal of Mechanical and Industrial Engineering},
  volume = {1},
  number = {3},
  pages = {31-37},
  doi = {10.11648/j.ajmie.20160103.11},
  url = {https://doi.org/10.11648/j.ajmie.20160103.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmie.20160103.11},
  abstract = {The modern manufacturing industries are highly focused towards increasing productivity with very less investment on new tooling and machines. This paper discusses about design of press tool with press to be setup in line production, were component usually transferred stage by stage for performing sequence of operation. Deep drawing is the metal forming operation used to form cups from flat sheet metal, in order to assemble the component holes are required and usually produced by secondary operation using piercing tool. The below sections describe about the design of piercing tool for deep drawn component with hydraulic press for piercing operation. The design challenges involve understanding and identification of various uncertainties involved in process and troubleshooting them through virtual prototyping by using FEM and other simulation software and facilitate the design that supports risk free manufacturing environment, with minimum overall cost of production.},
 year = {2016}
}

Copy | Download

TY  - JOUR
T1  - Design and Analysis of Piercing Tool with Special Purpose Hydraulic Press
AU  - Prabhakar Purushothaman
AU  - Prashanth Thankachan
Y1  - 2016/10/10
PY  - 2016
N1  - https://doi.org/10.11648/j.ajmie.20160103.11
DO  - 10.11648/j.ajmie.20160103.11
T2  - American Journal of Mechanical and Industrial Engineering
JF  - American Journal of Mechanical and Industrial Engineering
JO  - American Journal of Mechanical and Industrial Engineering
SP  - 31
EP  - 37
PB  - Science Publishing Group
SN  - 2575-6060
UR  - https://doi.org/10.11648/j.ajmie.20160103.11
AB  - The modern manufacturing industries are highly focused towards increasing productivity with very less investment on new tooling and machines. This paper discusses about design of press tool with press to be setup in line production, were component usually transferred stage by stage for performing sequence of operation. Deep drawing is the metal forming operation used to form cups from flat sheet metal, in order to assemble the component holes are required and usually produced by secondary operation using piercing tool. The below sections describe about the design of piercing tool for deep drawn component with hydraulic press for piercing operation. The design challenges involve understanding and identification of various uncertainties involved in process and troubleshooting them through virtual prototyping by using FEM and other simulation software and facilitate the design that supports risk free manufacturing environment, with minimum overall cost of production.
VL  - 1
IS  - 3
ER  -

Copy | Download