Research Article | | Peer-Reviewed

New Challenge on Determination of the Reasonable Rotation to Revolution Speed Ratio for the Mechanical Activation of Boron Concentrate in Planetary Ball Mill

Received: 22 July 2025     Accepted: 19 August 2025     Published: 27 October 2025
Views:       Downloads:
Abstract

The planetary ball mill is extensively used for grinding, mechanical activation, mechanical alloying, and mechanochemical synthesis of different substances including nanomaterials. It is very important to determine the optimal operating parameters for high efficiency of the planetary ball mill. However, it is difficult to determine the optimal operating conditions for the planetary ball mill because the motion mechanism within the vial is too complex and many factors affect the motion and they are closely related to each other. In particular, the type and property of powder materials have a great influence on the ball motion and energy, and the optimum operating parameter values, even the ball motion state or mechanism, are different from each other in many studies. In this paper, the effect of the rotation to revolution speed ratio on the several interaction forces, such as the normal, tangential, compressive, and total forces, in the planetary ball mill using discrete element method is investigated for determination of the reasonable rotation to revolution speed ratio for the mechanical activation of boron concentrate. The normal and total forces have maximal values at RRSR = 4-4.5, however, the tangential and compressive forces have no maximal value and continue to increase. The action of the normal force might be greater than both of the tangential and compressive forces, moreover, there might be the action of the total force. It is difficult to determine the optimal rotation-to-revolution speed ratio by consideration with only a few factors such as normal, tangential, compressive and total forces in planetary ball mill, therefore, further research is needed.

Published in World Journal of Applied Chemistry (Volume 10, Issue 4)
DOI 10.11648/j.wjac.20251004.13
Page(s) 109-117
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2025. Published by Science Publishing Group

Keywords

Speed Ratio, Contact Force, Compressive Force, Mechanical Activation, Planetary Ball Mill

References
[1] Y. Xu, T. Jiang, M. Zhou, J. Wen, W. Chen, X. Xue. Effects of mechanical activation on physicochemical properties and alkaline leaching of boron concentrate. Hydrometallurgy. 2017, 173, 32-42.
[2] C. Suryanarayana. Mechanical Alloying and Milling. 2004, 466.
[3] C. C. Koch, J. D. Whittenberger. Mechanical milling/alloying of intermetallics. Intermetallics. 1996, 4(5), 339-355.
[4] C. C. Koch. Synthesis of nanostructured materials by mechanical milling: problems and opportunities. Nanostructured Materials. 1997, 9(1), 13-22.
[5] V. S. Buddhiraju, S. Maheshwari, B. Rai, V. Runkana. Modeling and Simulation of Ultrafine Grinding of Alumina in a Planetary Ball Mill. Trans. Indian Inst. Met. (Transactions of the indian Institute of Matals). 2023.
[6] C. F. Burmeister, A. Kwade. Process engineering with planetary ball mills. Chemical Society reviews. 2013, 42(18), 7660-7667.
[7] Y. Xu, T. Jiang, H. Gao, W. Chen, X. Xue. The changes of surface properties and enhancement of B2O3 leaching ratio of boron concentrate via wet ball milling. Powder Technology. 2018, 326, 89-100.
[8] M. Abdellaoui, E. Gaffet. The physics of mechanical alloying in a planetary ball mill: Mathematical treatment. Acta Metallurgica et Materialia. 1995, 43(3), 1087-1098.
[9] M. Magini, A. Iasonna. Energy Transfer in Mechanical Alloying (Overview). Materials Transactions, JIM. 1995, 36(2), 123-133.
[10] P. Chattopadhyay, I. Manna, S. Talapatra, S. Pabi. A mathematical analysis of milling mechanics in a planetary ball mill. Materials Chemistry and Physics. 2001, 68(1), 85-94.
[11] G. Kakuk, I. Zsoldos, Á. Csanády. Contributions to the modelling of the milling process in a planetary ball mill. Reviews on Advanced Materials Science. 2009, 22, 21-38.
[12] P. Le Brun, L. Froyen, L. Delaey. The modelling of the mechanical alloying process in a planetary ball mill: comparison between theory and in-situ observations. Materials Science and Engineering: A. 1993, 161(1), 75-82.
[13] S. Rosenkranz, S. Breitung-Faes, A. Kwade. Experimental investigations and modelling of the ball motion in planetary ball mills. Powder Technology. 2011, 212(1), 224-230.
[14] A. S. Rogachev, D. O. Moskovskikh, A. A. Nepapushev, T. A. Sviridova, S. G. Vadchenko, S. A. Rogachev, A. S. Mukasyan. Experimental investigation of milling regimes in planetary ball mill and their influence on structure and reactivity of gasless powder exothermic mixtures. Powder Technology. 2015, 274, 44-52.
[15] H. Mio, J. Kano, F. Saito, K. Kaneko. Effects of rotational direction and rotation-to-revolution speed ratio in planetary ball milling. Materials Science and Engineering: A. 2002, 332(1), 75-80.
[16] C. Burmeister, L. Titscher, S. Breitung-Faes, A. Kwade. Dry grinding in planetary ball mills: Evaluation of a stressing model. Advanced Powder Technology. 2018, 29(1), 191-201.
[17] H. Ashrafizadeh, M. Ashrafizaadeh. Influence of processing parameters on grinding mechanism in planetary mill by employing discrete element method. Advanced Powder Technology. 2012, 23(6), 708-716.
[18] V. A. Rodriguez, L. Ribas, A. Kwade, L. M. Tavares. Mechanistic Modeling and Simulation of a Wet Planetary Ball Mill. Powder Technology. 2023, 429.
[19] M. Broseghini, L. Gelisio, M. D’Incau, C. L. Azanza Ricardo, N. M. Pugno, P. Scardi. Modeling of the planetary ball-milling process: The case study of ceramic powders. Journal of the European Ceramic Society. 2016, 36(9), 2205-2212.
[20] C. Real, F. J. Gotor. Effects of the speed ratio on the efficiency of planetary mills. Heliyon. 2019, 5(2), e01227.
[21] J. Zhang, Y. Bai, H. Dong, Q. Wu, X. Ye. Influence of ball size distribution on grinding effect in horizontal planetary ball mill. Advanced Powder Technology. 2014, 25(3), 983-990.
[22] J. Schilz, M. Riffel, K. Pixius, H.-J. Meyer. Synthesis of thermoelectric materials by mechanical alloying in planetary ball mills. Powder Technology. 1999, 105(1), 149-154.
[23] H. Ghayour, M. Abdellahi, M. Bahmanpour. Optimization of the high energy ball-milling: Modeling and parametric study. Powder Technology. 2016, 291, 7-13.
[24] H. Mio, J. Kano, F. Saito, K. Kaneko. Optimum revolution and rotational directions and their speeds in planetary ball milling. International Journal of Mineral Processing. 2004, 74, S85-S92.
[25] K.-C. Kim, T. Jiang, Y. Xu, N.-I. Kim, H.-S. Jin, J.-C. Kim. Application of discrete element simulation in mechanical activation of boron concentrate. Powder Technology. 2021, 382, 441-453.
[26] K.-C. Kim, T. Jiang, N.-I. Kim, C. Kwon. Effects of ball-to-powder diameter ratio and powder particle shape on EDEM simulation in a planetary ball mill. Journal of the Indian Chemical Society. 2022, 99(1), 100300.
[27] K.-C. Kim, N.-I. Kim, T. Jiang, J.-C. Kim, C. I. Kang. Boron recovery from salt lake brine, seawater, and wastewater - A review. Hydrometallurgy. 2023, 218, 106062.
[28] N. Stoimenov, J. Ruzic. Analysis of the particle motion during mechanical alloying using EDEM software. IFAC PapersOnLine. 2019, 52(25), 462-466.
[29] DEM Solut. Ltd. EDEM 2018 Documentation. 2018.
Cite This Article
  • APA Style

    Kim, K., Kim, Y., Choe, S. (2025). New Challenge on Determination of the Reasonable Rotation to Revolution Speed Ratio for the Mechanical Activation of Boron Concentrate in Planetary Ball Mill. World Journal of Applied Chemistry, 10(4), 109-117. https://doi.org/10.11648/j.wjac.20251004.13

    Copy | Download

    ACS Style

    Kim, K.; Kim, Y.; Choe, S. New Challenge on Determination of the Reasonable Rotation to Revolution Speed Ratio for the Mechanical Activation of Boron Concentrate in Planetary Ball Mill. World J. Appl. Chem. 2025, 10(4), 109-117. doi: 10.11648/j.wjac.20251004.13

    Copy | Download

    AMA Style

    Kim K, Kim Y, Choe S. New Challenge on Determination of the Reasonable Rotation to Revolution Speed Ratio for the Mechanical Activation of Boron Concentrate in Planetary Ball Mill. World J Appl Chem. 2025;10(4):109-117. doi: 10.11648/j.wjac.20251004.13

    Copy | Download

  • @article{10.11648/j.wjac.20251004.13,
      author = {Kyong-Chol Kim and Yong-Min Kim and Song-Jin Choe},
      title = {New Challenge on Determination of the Reasonable Rotation to Revolution Speed Ratio for the Mechanical Activation of Boron Concentrate in Planetary Ball Mill
    },
      journal = {World Journal of Applied Chemistry},
      volume = {10},
      number = {4},
      pages = {109-117},
      doi = {10.11648/j.wjac.20251004.13},
      url = {https://doi.org/10.11648/j.wjac.20251004.13},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.wjac.20251004.13},
      abstract = {The planetary ball mill is extensively used for grinding, mechanical activation, mechanical alloying, and mechanochemical synthesis of different substances including nanomaterials. It is very important to determine the optimal operating parameters for high efficiency of the planetary ball mill. However, it is difficult to determine the optimal operating conditions for the planetary ball mill because the motion mechanism within the vial is too complex and many factors affect the motion and they are closely related to each other. In particular, the type and property of powder materials have a great influence on the ball motion and energy, and the optimum operating parameter values, even the ball motion state or mechanism, are different from each other in many studies. In this paper, the effect of the rotation to revolution speed ratio on the several interaction forces, such as the normal, tangential, compressive, and total forces, in the planetary ball mill using discrete element method is investigated for determination of the reasonable rotation to revolution speed ratio for the mechanical activation of boron concentrate. The normal and total forces have maximal values at RRSR = 4-4.5, however, the tangential and compressive forces have no maximal value and continue to increase. The action of the normal force might be greater than both of the tangential and compressive forces, moreover, there might be the action of the total force. It is difficult to determine the optimal rotation-to-revolution speed ratio by consideration with only a few factors such as normal, tangential, compressive and total forces in planetary ball mill, therefore, further research is needed.
    },
     year = {2025}
    }
    

    Copy | Download

  • TY  - JOUR
    T1  - New Challenge on Determination of the Reasonable Rotation to Revolution Speed Ratio for the Mechanical Activation of Boron Concentrate in Planetary Ball Mill
    
    AU  - Kyong-Chol Kim
    AU  - Yong-Min Kim
    AU  - Song-Jin Choe
    Y1  - 2025/10/27
    PY  - 2025
    N1  - https://doi.org/10.11648/j.wjac.20251004.13
    DO  - 10.11648/j.wjac.20251004.13
    T2  - World Journal of Applied Chemistry
    JF  - World Journal of Applied Chemistry
    JO  - World Journal of Applied Chemistry
    SP  - 109
    EP  - 117
    PB  - Science Publishing Group
    SN  - 2637-5982
    UR  - https://doi.org/10.11648/j.wjac.20251004.13
    AB  - The planetary ball mill is extensively used for grinding, mechanical activation, mechanical alloying, and mechanochemical synthesis of different substances including nanomaterials. It is very important to determine the optimal operating parameters for high efficiency of the planetary ball mill. However, it is difficult to determine the optimal operating conditions for the planetary ball mill because the motion mechanism within the vial is too complex and many factors affect the motion and they are closely related to each other. In particular, the type and property of powder materials have a great influence on the ball motion and energy, and the optimum operating parameter values, even the ball motion state or mechanism, are different from each other in many studies. In this paper, the effect of the rotation to revolution speed ratio on the several interaction forces, such as the normal, tangential, compressive, and total forces, in the planetary ball mill using discrete element method is investigated for determination of the reasonable rotation to revolution speed ratio for the mechanical activation of boron concentrate. The normal and total forces have maximal values at RRSR = 4-4.5, however, the tangential and compressive forces have no maximal value and continue to increase. The action of the normal force might be greater than both of the tangential and compressive forces, moreover, there might be the action of the total force. It is difficult to determine the optimal rotation-to-revolution speed ratio by consideration with only a few factors such as normal, tangential, compressive and total forces in planetary ball mill, therefore, further research is needed.
    
    VL  - 10
    IS  - 4
    ER  - 

    Copy | Download

Author Information
  • Faculty of Power Engineering, Kim Chaek University of Technology, Pyongyang, Democratic People’s Republic of Korea

  • Faculty of Power Engineering, Kim Chaek University of Technology, Pyongyang, Democratic People’s Republic of Korea

  • Faculty of Power Engineering, Kim Chaek University of Technology, Pyongyang, Democratic People’s Republic of Korea

  • Sections