The objective of the study is to produce light weight bricks to use as an isolating layer. So, porous or light weight bricks were prepared from clay, sludge, agro/ashes as Saw dust ash (DSA), sugarcane bagasse ash (SCBA) and corn stalk ash (CSA) fired up to 900°C. Physical and mechanical properties were investigated. The chemical composition of the starting raw materials was carried out by XRF analysis. Results proved that the water absorption (25.51, 25.74 and 25.86%) and apparent porosity (29.31, 29.51 and 29. 68%) were slightly lowered up to 6 wt. % of these waste ashes, and then increased with further increase. The bulk density (1.9989, 1.9987 and 1.9985 g/cm3) and compressive strength (48.54, 48.45 and 48.26 MPa) improved and enhanced with the replacement up to 6 wt. %, and then diminished. So, the optimum ash content was not more than 6 wt. % because the substitution of more than that bad or adverse effect was exhibited. Results also proved that the physical and compressive strength was better in case of SDA > SCBA > CSA. The prepared fired bricks could be successfully used and preferred as isolating bricks against heat.
| Published in | Journal of Biomaterials (Volume 5, Issue 2) |
| DOI | 10.11648/j.jb.20210502.11 |
| Page(s) | 16-22 |
| Creative Commons |
This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited. |
| Copyright |
Copyright © The Author(s), 2021. Published by Science Publishing Group |
Clay, Sludge, Bricks, Water Absorption, Density, Porosity, Strength
| [1] | Agwa IS; Omar OM; Tayeh BA; Abdelsalam BA (2020) Effects of using rice straw and cotton stalk ashes on the properties of lightweight self-compacting concrete, Journal of Construction and Building Materials, 235, 117541. doi: http://dx.doi.org/10.1016/j.conbuildmat.2019.117541. |
| [2] | Kazmi MS; Abbas S; Saleem MA; Munir MJ; Khitab A (2016) Manufacturing of sustainable clay bricks: utilization of waste sugarcane bagasse and rice husk ashes, Journal of Construction and Building Materials, 120, 29–41, doi: http://dx.doi.org/10.1016/j.conbuildmat.2016.05.084. |
| [3] | Riaz MH; Khitab A; Ahmed S (2019) Evaluation of sustainable clay bricks incorporating brick kiln dust, Journal of Building Engineering, 24, 100725. doi: http://dx.doi.org/10.1016/j.jobe.2019.02.017. |
| [4] | De Silva GS; Surangi MLC (2017) Effect of waste rice husk ash on structural, thermal and run-off properties of clay roof tiles, Journal of Construction and Building Materials, 154, 251–257. doi: http://dx.doi.org/10.1016/j.conbuildmat.2017.07.169. |
| [5] | Eliche-Quesada D; Felipe-Sesé MA; López-Pérez JA; Infantes-Molina A (2017) Characterization and evaluation of rice husk ash and wood ash in sustainable clay matrix bricks, Ceramics International, 43, 1, 463–475, doi: http://dx.doi.org/10.1016/j.ceramint.2016.09.181. |
| [6] | Darweesh HHM; Abo El-Suoud MR (2019) Palm Ash as a Pozzolanic Material for Portland Cement Pastes, To Chemistry Journal, 14, 72-85. http://purkh.com/index.php/tochem. |
| [7] | Darweesh HHM; Abo El-Suoud MR (2019) Influence of sugarcane bagasse ash substitution on Portland cement characteristics, Indian Journal of Engineering, 16, 252-266. www.discoveryjournals.org. |
| [8] | Li1Q; Zhao Y; Chen1 H; Hou P; Cheng X (2019) Effect of cornstalk ash on the microstructure of cement-based material under sulfate attack, IOP Conf. Series: Earth and Environmental Science, 358, 052010. doi: 10.1088/1755-1315/358/5/052010. |
| [9] | Darweesh HHM (2020), Specific characteristics and microstructure of Portland cement pastes containing wheat straw ash (WSA), Journal of Engineering, 2020, 17, 48, 569-583. www.discoveryjournals.org. |
| [10] | Darweesh, HHM (2020) Saw dust ash substitution for Portland cement pastes-Part II: Chemical resistance against sulfate attack, Indian Journal of Engineering, 17, 48, 396-407. www.discoveryjournals.org. |
| [11] | Darweesh HHM (2020) Influence of sun flower stalk ash (SFSA) on the behavior of Portland Cement, Results in Engineering, 8, 100171. https://doi.org/10.1016/j.rineng.2020.100171. |
| [12] | Darweesh HHM (2021) Utilization of Physalis Pith ash as a pozzolanic material in Portland cement pastes, Jounal of Biomaterials. 5, 1, 1-9. http://www.sciencepublishinggroup.com/j/jb. |
| [13] | Darweesh HHM (2021) Characterization of Coir Pith Ash Blended Cement Pastes, Research & Development in Material science, RDMS.000851. 15, 1, 1630-1630. DOI: 10.31031/RDMS.2021.15.000851. |
| [14] | Hegazy BE; Fouad HA; Hassanain AM (2012) Brick manufacturing from water treatment sludge and rice husk ash, Aus. J. Bas. Appl. Sci. 6 (3) 453–461. https://sswm.info/node/4027. |
| [15] | Ramadan MO; Fouad HA; Hassanain MA (2008) Reuse of water treatment plant sludge in brick manufacturing, J. Appl. Sci. Res. 4, 10, 1223-1229. https://www.researchgate.net/publication/295548404. |
| [16] | Darweesh HHM; El-Meligy MG (2014) Non-Conventional Light-Weight Clay Bricks from Homra and Kraft Pulp Wastes, Journal of Chemistry and Materials Research, 1, 4, 123–129. www.oricpub.com. |
| [17] | Kazmi SM; Abbas S; Nehdi ML; Saleem MA; Munir MJ (2017) Feasibility of using waste glass sludge in production of ecofriendly clay bricks, J. Mater. Civ. Eng. 29, 8, 04017056. doi: http://dx.doi.org/10.1061/(ASCE)MT.1943-5533.0001928. |
| [18] | Esmeray E; Atis M (2019) Utilization of sewage sludge, oven slag and fly ash in clay brick, Construct. Build. Mater. 194, 110–121. https://doi.org/10.1016/j.conbuildmat.2018.10.231. |
| [19] | Hegazy BE; Fouad HA; Hassanain AM (2012) Incorporation of water sludge, silica fume, and rice husk ash in brick making, Adv. Environ. Res. 1, 1, 83–96. doi: http://dx.doi.org/10.12989/aer.2012.1.1.083. |
| [20] | Lang L; Song C; Xue L; Chen B (2020) Effectiveness of waste steel slag powder on the strength development and associated micro-mechanisms of cement-stabilized dredged sludge, Constr. Build. Mater. 240, 117975. doi: http://dx.doi.org/10.1016/j.conbuildmat.2019.117975. |
| [21] | Lang L; Liu N; Chen B (2020) Strength development of solidified dredged sludge containing humic acid with cement, lime and nano-SiO2, Constr. Build. Mater. 230, 116971. doi: http://dx.doi.org/10.1016/j.conbuildmat.2019.116971. |
| [22] | Lang L; Chen B; Li N (2020) Utilization of lime/carbide slag-activated ground granulated blast-furnace slag for dredged sludge stabilization, Mar. Georesources Geotechnol., 1–11. doi: http://dx.doi.org/10.1080/1064119X.2020.1741050. |
| [23] | Kazmi MS; Abbas S; Munir MJ; Khitab A (2016) Exploratory study on the effect of waste rice husk and sugarcane bagasse ashes in burnt clay bricks, J. Build. Eng. 7, 372–378, doi: http://dx.doi.org/10.1016/j.ceramint.2014.10.102. |
| [24] | IRRI International Rice Research Institute. (Accessed 28.7.16). https://www.irri.org/rice-straw-management. |
| [25] | Abdelhady S; Borello D; Shaban A; Rispoli F (2014) Viability study of biomass power plant fired with rice straw in Egypt, Energy Procedia 61, 211–215. doi: http://dx.doi.org/10.1016/j.egypro.2014.11.1072. |
| [26] | Yuan Q; Pump J; Conrad R (2014) Straw application in paddy soil enhances methane production also from other carbon sources, Biogeosciences 11, 237–246.https://pdfs.semanticscholar.org/1dea/910420d45de6c0f1e1c43821fedcca72e947.pdf. |
| [27] | Rehman MSU; Umer MA; Rashid N; Kima I; Han J (2013) Sono-assisted sulfuric acid process for economical recovery of fermentable sugars and mesoporous pure silica from rice straw, Ind. Crops Prod. 49, 705–711, doi: http://dx.doi.org/10.1016/j.indcrop.2013.06.034. |
| [28] | Darweesh HHM (2021) Extraction of lignin from wastes of sugarcane bagasse and its utilization as an admixture for Portland cement, NanoNext, 2, 1, 13-27. DOI: https://doi.org/10.34256/nnxt2113. |
| [29] | Darweesh HHM (2021) Low Heat Blended Cements Containing Nanosized Particles of Natural Pumice Alone or in Combination with Granulated Blast Furnace Slag, Nano Progress, 3, 5, 38-46. DOI: 10.36686/Ariviyal.NP.2021.03.05.025. |
| [30] | Velasco PM; Ortíz MM; Giró MM; Velasco LM (2014) Fired clay bricks manufactured by adding wastes as sustainable construction material–a review, Constr. Build. Mater. 63, 97–107. doi: http://dx.doi.org/10.1016/j.conbuildmat.2014.03.045. |
| [31] | Szymkiewicz F; Barrett AG; Marino JP; Le Kouby A; Reiffsteck P (2015) Assessment of Strength and Other Mechanical Properties of the Deep Mixing Material June, (2015). https://hal.archives-ouvertes.fr/hal-01597675/document. |
| [32] | Allam M; Garas G (2010) Recycled chopped rice straw–cement bricks: an analytical and economical study, WIT Trans. Ecol. Environ. 140, 79–86. https://www.witpress.com/Secure/elibrary/papers/WM10/WM10008FU1.pdf. |
| [33] | Darweesh HHM; Awad HM; Tawfik A (2011) Red bricks from Dakhla formation clay –Tushka area- incorporated with some industrial waste by-products, Ce Ca, 41, 2, 125-131. |
| [34] | Darweesh HHM; Kenawy SH (2020) Light-weight highly porous building bricks from Sawdust, Indian Journal of Engineering, 17, 47, 193-202. www.discoveryjournals.org. |
| [35] | Darweesh HHM (2019) Recycling of glass waste in ceramics—part I: physical, mechanical and thermal properties, SN Applied Sciences, 1: 1274. https://doi.org/10.1007/s42452-019-1304-8. |
| [36] | Darweesh HHM; El-Meligy MG (2014) Non-conventional light-weight clay bricks from homra and kraft pulp wastes”, J. Chemistry and materials research Vol. 1, No. 4, November 5, 2014, 1-7. ORIC publications ISSN: 2381-3628. |
| [37] | ASTM C.20 (2010) Standard test methods for apparent porosity, water absorption, apparent specific gravity and bulk Modulus of burned refractory brick and shapes. doi: http://dx.doi.org/10.1520/C0020-00R10. |
| [38] | ASTM- Designation, C133-97 (1997) Standard test method for cold crushing strength and modulus of rupture of refractories, 1-6. |
| [39] | Sutcu M (2015) Influence of expanded vermiculite on physical properties and thermal conductivity of clay bricks, Ceram. Int., 41, 2, 2819–2827. doi: http://dx.doi.org/10.1016/j.ceramint.2014.10.102. |
| [40] | Ukwatta A; Mohajerani A; Eshtiaghi N; Setunge S (2016) Variation in physical and mechanical properties of fired-clay bricks incorporating ETP biosolids, Journal of Cleaner Production, 119, 76–85, doi: http://dx.doi.org/10.1016/j.jclepro.2016.01.094. |
| [41] | Darweesh HHM; El-Meligy MG (2014) Pulp White Liquor Waste as a Cement Admixture-Part I, American Journal of Mining and Metallurgy, 2, 4, 88-93. DOI: 10.12691/ajmm-2-4-5. |
| [42] | Garcia-Ubaque CA; Liliana G; Juan CM (2013) Quality study of ceramic bricks manufacture with clay and ashes from the incineration of municipal solid wastes, Afinidad LXX 561, 61–66. https://www.raco.cat/index.php/afinidad/article/view/268541/356130. |
| [43] | Eliche-Quesada D; Leite-Costa J (2016) Use of bottom ash from olive pomace combustion in the production of eco-friendly fired clay bricks, Waste Manag. 48, 323–333. doi: http://dx.doi.org/10.1016/j.wasman.2015.11.042. |
| [44] | Faria K; Gurgel R; Holanda J (2012) Recycling of sugarcane bagasse ash waste in the production of clay bricks, J. Environ. Manage.101, 7–12, doi: http://dx.doi.org/10.1016/j.jenvman.2012.01.032. |
| [45] | ASTM C. 67 (2003) Standard Test Methods for Sampling and Testing Brick and Structural Clay Tile, American Society for Testing and Materials, Philadelphia, PA. doi: http://dx.doi.org/10.1520/C0067-03. |
| [46] | Darweesh HHM, Wahsh MMS, Negim EM (2012) Densification and thermo mechanical properties of conventional ceramic composites containing two different industrial byproducts. Am Eurasian J Sci Res 7: 123–130. https://doi.org/10.5829/idosi.aejsr.2012.7.3.1104. |
| [47] | Kale SA (2019) Mechanical design, materials and manufacturing, chapter 7 by Darweesh HHM (2019) Nanomaterials, ceramic bulk and bioceramics: synthesis, properties and applications, 1st edn. Nova Science, New York, pp 175–262. |
| [48] | Zanelli C, Raimondo M, Guarini G, Dondi M (2011) The vitreous phase of porcelain stoneware: Composition, evolution during sintering and physical properties. J Non-Cryst Solids 357: 3251–3260. https://doi.org/10.1016/j.jnoncrysol.2011.05.020. |
| [49] | Darweesh HHM (2020) Characteristics of Portland cement pastes blended with silica nanoparticles, Chem. J. 5, 1–14. http://purkh.com/index.php/tochem. |
APA Style
Hassan Hassanien Mohamed Darweesh. (2021). Light Weight Clay Bricks in Combination of Sludge Blended with Agro/Wastes. Journal of Biomaterials, 5(2), 16-22. https://doi.org/10.11648/j.jb.20210502.11
ACS Style
Hassan Hassanien Mohamed Darweesh. Light Weight Clay Bricks in Combination of Sludge Blended with Agro/Wastes. J. Biomater. 2021, 5(2), 16-22. doi: 10.11648/j.jb.20210502.11
AMA Style
Hassan Hassanien Mohamed Darweesh. Light Weight Clay Bricks in Combination of Sludge Blended with Agro/Wastes. J Biomater. 2021;5(2):16-22. doi: 10.11648/j.jb.20210502.11
Share This Article
Twitter
Linked In
Facebook
Copy
Download@article{10.11648/j.jb.20210502.11,
author = {Hassan Hassanien Mohamed Darweesh},
title = {Light Weight Clay Bricks in Combination of Sludge Blended with Agro/Wastes},
journal = {Journal of Biomaterials},
volume = {5},
number = {2},
pages = {16-22},
doi = {10.11648/j.jb.20210502.11},
url = {https://doi.org/10.11648/j.jb.20210502.11},
eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.jb.20210502.11},
abstract = {The objective of the study is to produce light weight bricks to use as an isolating layer. So, porous or light weight bricks were prepared from clay, sludge, agro/ashes as Saw dust ash (DSA), sugarcane bagasse ash (SCBA) and corn stalk ash (CSA) fired up to 900°C. Physical and mechanical properties were investigated. The chemical composition of the starting raw materials was carried out by XRF analysis. Results proved that the water absorption (25.51, 25.74 and 25.86%) and apparent porosity (29.31, 29.51 and 29. 68%) were slightly lowered up to 6 wt. % of these waste ashes, and then increased with further increase. The bulk density (1.9989, 1.9987 and 1.9985 g/cm3) and compressive strength (48.54, 48.45 and 48.26 MPa) improved and enhanced with the replacement up to 6 wt. %, and then diminished. So, the optimum ash content was not more than 6 wt. % because the substitution of more than that bad or adverse effect was exhibited. Results also proved that the physical and compressive strength was better in case of SDA > SCBA > CSA. The prepared fired bricks could be successfully used and preferred as isolating bricks against heat.},
year = {2021}
}
TY - JOUR T1 - Light Weight Clay Bricks in Combination of Sludge Blended with Agro/Wastes AU - Hassan Hassanien Mohamed Darweesh Y1 - 2021/09/30 PY - 2021 N1 - https://doi.org/10.11648/j.jb.20210502.11 DO - 10.11648/j.jb.20210502.11 T2 - Journal of Biomaterials JF - Journal of Biomaterials JO - Journal of Biomaterials SP - 16 EP - 22 PB - Science Publishing Group SN - 2640-2629 UR - https://doi.org/10.11648/j.jb.20210502.11 AB - The objective of the study is to produce light weight bricks to use as an isolating layer. So, porous or light weight bricks were prepared from clay, sludge, agro/ashes as Saw dust ash (DSA), sugarcane bagasse ash (SCBA) and corn stalk ash (CSA) fired up to 900°C. Physical and mechanical properties were investigated. The chemical composition of the starting raw materials was carried out by XRF analysis. Results proved that the water absorption (25.51, 25.74 and 25.86%) and apparent porosity (29.31, 29.51 and 29. 68%) were slightly lowered up to 6 wt. % of these waste ashes, and then increased with further increase. The bulk density (1.9989, 1.9987 and 1.9985 g/cm3) and compressive strength (48.54, 48.45 and 48.26 MPa) improved and enhanced with the replacement up to 6 wt. %, and then diminished. So, the optimum ash content was not more than 6 wt. % because the substitution of more than that bad or adverse effect was exhibited. Results also proved that the physical and compressive strength was better in case of SDA > SCBA > CSA. The prepared fired bricks could be successfully used and preferred as isolating bricks against heat. VL - 5 IS - 2 ER -
Information
Email: