Investigation of the Accuracy of the Height Dimensions of Forgings for Cold Volumetric Stamping Processes by the Computational and Analytical Method

Sergei Matveev

doi:doi:10.11648/j.ijmsa.20231202.11

| Peer-Reviewed

Investigation of the Accuracy of the Height Dimensions of Forgings for Cold Volumetric Stamping Processes by the Computational and Analytical Method

Sergei Matveev

Published in International Journal of Materials Science and Applications (Volume 12, Issue 2)

Received: 10 February 2023 Accepted: 1 April 2023 Published: 13 April 2023

Views: Downloads:

Download PDF

Share This Article

Twitter
Linked In
Facebook

Abstract

In mechanical engineering, product quality indicators are inextricably linked with the accuracy of machining parts. The dimensions, shape and location of the surfaces obtained during processing determine the actual gaps and tightnesses in the joints of machine parts, and consequently, the technical parameters that affect the quality, reliability and economic performance of production and operation. Very often in practice, the achievable accuracy of processing, including cold volumetric stamping (HOS), is judged by the accuracy tables contained in special reference literature. Such tables contain indicative data on achievable accuracy for various technological operations, obtained by systematization of direct long-term observations in production conditions. However, the peculiarities of individual operations do not allow us to give a conclusion about the accuracy of stamping by analogy with other operations, since there is no comprehensive similarity between them. In particular, the sizes and shape of the initial blanks differ, mechanical the properties of their material, the friction conditions in the die cavity, the characteristics of the press used and other technological factors. Thus, taking into account the listed circumstances, in each specific case it is necessary to calculate the accuracy of processing, which should have the ultimate goal not only to obtain a numerical result, but first of all to disclose the mechanisms of accuracy control. The calculation of the processing accuracy should be carried out taking into account the methods of obtaining dimensions and methods of setting up the technological system. The article is devoted to the computational and analytical method for calculating the forging accuracy based on the application of the theory of parametric sensitivity.

Published in	International Journal of Materials Science and Applications (Volume 12, Issue 2)
DOI	10.11648/j.ijmsa.20231202.11
Page(s)	20-25
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2023. Published by Science Publishing Group

Keywords

Parametric Sensitivity, Accuracy, Сold Volumetric Stamping, Forging

References

[1]	Lanskoy E. N., Antonyuk F. I. The influence of crank press stiffness on the accuracy of cold volumetric stamping in closed dies // Forging and stamping machine building. - Issue 9. – M.: NIIMash, 1975. – pp. 7-11.
[2]	Antonyuk F. I. Analysis and provision of high accuracy of cold volumetric stamping on presses by a scientifically based choice of rigidity of elements of the technological system. Dissertation of the Doctor of Technical Sciences. M. – 2004. – 450s.
[3]	Atroshenko A. P., Fedorov V. I. Metal-saving technologies of forging and stamping production. – L.: Mechanical engineering. Leningr. otd-nie, 1990. – 279 p.: ill.
[4]	Bariani P. F. Evaluating of press stiffness in realistic operation conditions / P. F. Bariani, A. Ghiotti. – 8th ESAFORM Conference, Cluj-Napoca, 2005. - 390 p.
[5]	Romanovsky V. P. Handbook of Cold stamping.- 6th ed.- L.: Mechanical Engineering, 1979.-520s.
[6]	Altan T. Metal Forming. Fundamentals and Applications / T. Altan, S. Oh, H. Gegel. – American Society for metals, Metals Park, OH, 1983. 353p.
[7]	Nam, S. W., and G. H. Bae. "Study on the Cold Stamping Process Design Method of 1.5 GPa Grade Front Side Rear Lower Member." Transactions of Materials Processing 30, no. 5 (2021): 236-241.
[8]	Li, Long, Yan Li, Mingshun Yang, Xin Chen, and Jiawei Li. "Effects of mass scaling on finite element simulation of the cold roll-beating forming process." In IOP Conference Series: Materials Science and Engineering, vol. 490, no. 5, p. 052019. IOP Publishing, 2019.
[9]	Sivam, S. P. S. S., Umasekar, V. G., Mishra, A., Mishra, S. and Mondal, A., 2016. Orbital cold forming technology-combining high quality forming with cost effectiveness-A review. Indian Journal of Science and Technology, 9 (38), pp. 1-7.
[10]	Lundin, Jakob. "Design of Cold Stamped Parts using Results of Simplified Cold Stamping Analysis in Crash Simulations." (2020).
[11]	Devanathan R, Murali V. Numerical simulation of orbital cold forging of a bevel gear. International Journal of Innovative Research in Science, Engineering and Technology. 2015; 2 (2): 191–7.
[12]	Vyatkin A. G., Matveev S. V. Accuracy of precipitation during stamping on a screw press // Procurement production in mechanical engineering. 2013. No. 7. pp. 22-25.
[13]	Vyatkin A. G., Vyatkin A. A., Matveev S. V. Accuracy of the closed stamping operation on a screw press // Procurement production in mechanical engineering. 2015. No. 9. pp. 17-20.
[14]	Vyatkin A. G., Matveev S. V. Comparative assessment of the influence of factors on the accuracy of the height dimensions of forgings obtained on screw and crank presses // Izvestiya MSTU "MAMI" 2010. No. 2. pp. 111- 116.
[15]	Lanskoy E. N., Antonyuk F. I., Vyatkin A. G. Accuracy of forgings made by cold volumetric stamping on crank and hydraulic presses // Forging and stamping production. Metal processing by pressure.-2002.-No. 1.-pp. 25-29.
[16]	Antonyuk F. I., Zenkina I. A., Kuznetsov V. I., Improving the accuracy of diametrical dimensions of cylindrical forgings with cold precipitation// Fundamental research. – 2017. – No. 2 – pp. 9-15.
[17]	S. V. Matveev, A. G. Vyatkin, A. A. Vyatkin, I. A. H. Davi. Theoretical study of the accuracy of the height dimensions of forgings for the operation of precipitation and closed stamping, taking into account the choice of forging and pressing equipment// Ferrous metals.-2022.-No. 6-C35-40.

Cite This Article

Plain Text BibTeX RIS

APA Style

Sergei Matveev. (2023). Investigation of the Accuracy of the Height Dimensions of Forgings for Cold Volumetric Stamping Processes by the Computational and Analytical Method. International Journal of Materials Science and Applications, 12(2), 20-25. https://doi.org/10.11648/j.ijmsa.20231202.11

Copy | Download

ACS Style

Sergei Matveev. Investigation of the Accuracy of the Height Dimensions of Forgings for Cold Volumetric Stamping Processes by the Computational and Analytical Method. Int. J. Mater. Sci. Appl. 2023, 12(2), 20-25. doi: 10.11648/j.ijmsa.20231202.11

Copy | Download

AMA Style

Sergei Matveev. Investigation of the Accuracy of the Height Dimensions of Forgings for Cold Volumetric Stamping Processes by the Computational and Analytical Method. Int J Mater Sci Appl. 2023;12(2):20-25. doi: 10.11648/j.ijmsa.20231202.11

Copy | Download

@article{10.11648/j.ijmsa.20231202.11,
  author = {Sergei Matveev},
  title = {Investigation of the Accuracy of the Height Dimensions of Forgings for Cold Volumetric Stamping Processes by the Computational and Analytical Method},
  journal = {International Journal of Materials Science and Applications},
  volume = {12},
  number = {2},
  pages = {20-25},
  doi = {10.11648/j.ijmsa.20231202.11},
  url = {https://doi.org/10.11648/j.ijmsa.20231202.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmsa.20231202.11},
  abstract = {In mechanical engineering, product quality indicators are inextricably linked with the accuracy of machining parts. The dimensions, shape and location of the surfaces obtained during processing determine the actual gaps and tightnesses in the joints of machine parts, and consequently, the technical parameters that affect the quality, reliability and economic performance of production and operation. Very often in practice, the achievable accuracy of processing, including cold volumetric stamping (HOS), is judged by the accuracy tables contained in special reference literature. Such tables contain indicative data on achievable accuracy for various technological operations, obtained by systematization of direct long-term observations in production conditions. However, the peculiarities of individual operations do not allow us to give a conclusion about the accuracy of stamping by analogy with other operations, since there is no comprehensive similarity between them. In particular, the sizes and shape of the initial blanks differ, mechanical the properties of their material, the friction conditions in the die cavity, the characteristics of the press used and other technological factors. Thus, taking into account the listed circumstances, in each specific case it is necessary to calculate the accuracy of processing, which should have the ultimate goal not only to obtain a numerical result, but first of all to disclose the mechanisms of accuracy control. The calculation of the processing accuracy should be carried out taking into account the methods of obtaining dimensions and methods of setting up the technological system. The article is devoted to the computational and analytical method for calculating the forging accuracy based on the application of the theory of parametric sensitivity.},
 year = {2023}
}

Copy | Download

TY  - JOUR
T1  - Investigation of the Accuracy of the Height Dimensions of Forgings for Cold Volumetric Stamping Processes by the Computational and Analytical Method
AU  - Sergei Matveev
Y1  - 2023/04/13
PY  - 2023
N1  - https://doi.org/10.11648/j.ijmsa.20231202.11
DO  - 10.11648/j.ijmsa.20231202.11
T2  - International Journal of Materials Science and Applications
JF  - International Journal of Materials Science and Applications
JO  - International Journal of Materials Science and Applications
SP  - 20
EP  - 25
PB  - Science Publishing Group
SN  - 2327-2643
UR  - https://doi.org/10.11648/j.ijmsa.20231202.11
AB  - In mechanical engineering, product quality indicators are inextricably linked with the accuracy of machining parts. The dimensions, shape and location of the surfaces obtained during processing determine the actual gaps and tightnesses in the joints of machine parts, and consequently, the technical parameters that affect the quality, reliability and economic performance of production and operation. Very often in practice, the achievable accuracy of processing, including cold volumetric stamping (HOS), is judged by the accuracy tables contained in special reference literature. Such tables contain indicative data on achievable accuracy for various technological operations, obtained by systematization of direct long-term observations in production conditions. However, the peculiarities of individual operations do not allow us to give a conclusion about the accuracy of stamping by analogy with other operations, since there is no comprehensive similarity between them. In particular, the sizes and shape of the initial blanks differ, mechanical the properties of their material, the friction conditions in the die cavity, the characteristics of the press used and other technological factors. Thus, taking into account the listed circumstances, in each specific case it is necessary to calculate the accuracy of processing, which should have the ultimate goal not only to obtain a numerical result, but first of all to disclose the mechanisms of accuracy control. The calculation of the processing accuracy should be carried out taking into account the methods of obtaining dimensions and methods of setting up the technological system. The article is devoted to the computational and analytical method for calculating the forging accuracy based on the application of the theory of parametric sensitivity.
VL  - 12
IS  - 2
ER  -

Copy | Download

Author Information

Sergei Matveev

M1-CF "Machine-building Technologies", Kaluga Branch of the Bauman Moscow State Technical University, Kaluga, Russia

Download PDF

Sections

Plain Text BibTeX RIS

APA Style

Sergei Matveev. (2023). Investigation of the Accuracy of the Height Dimensions of Forgings for Cold Volumetric Stamping Processes by the Computational and Analytical Method. International Journal of Materials Science and Applications, 12(2), 20-25. https://doi.org/10.11648/j.ijmsa.20231202.11

Copy | Download

ACS Style

Sergei Matveev. Investigation of the Accuracy of the Height Dimensions of Forgings for Cold Volumetric Stamping Processes by the Computational and Analytical Method. Int. J. Mater. Sci. Appl. 2023, 12(2), 20-25. doi: 10.11648/j.ijmsa.20231202.11

Copy | Download

AMA Style

Sergei Matveev. Investigation of the Accuracy of the Height Dimensions of Forgings for Cold Volumetric Stamping Processes by the Computational and Analytical Method. Int J Mater Sci Appl. 2023;12(2):20-25. doi: 10.11648/j.ijmsa.20231202.11

Copy | Download

@article{10.11648/j.ijmsa.20231202.11,
  author = {Sergei Matveev},
  title = {Investigation of the Accuracy of the Height Dimensions of Forgings for Cold Volumetric Stamping Processes by the Computational and Analytical Method},
  journal = {International Journal of Materials Science and Applications},
  volume = {12},
  number = {2},
  pages = {20-25},
  doi = {10.11648/j.ijmsa.20231202.11},
  url = {https://doi.org/10.11648/j.ijmsa.20231202.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmsa.20231202.11},
  abstract = {In mechanical engineering, product quality indicators are inextricably linked with the accuracy of machining parts. The dimensions, shape and location of the surfaces obtained during processing determine the actual gaps and tightnesses in the joints of machine parts, and consequently, the technical parameters that affect the quality, reliability and economic performance of production and operation. Very often in practice, the achievable accuracy of processing, including cold volumetric stamping (HOS), is judged by the accuracy tables contained in special reference literature. Such tables contain indicative data on achievable accuracy for various technological operations, obtained by systematization of direct long-term observations in production conditions. However, the peculiarities of individual operations do not allow us to give a conclusion about the accuracy of stamping by analogy with other operations, since there is no comprehensive similarity between them. In particular, the sizes and shape of the initial blanks differ, mechanical the properties of their material, the friction conditions in the die cavity, the characteristics of the press used and other technological factors. Thus, taking into account the listed circumstances, in each specific case it is necessary to calculate the accuracy of processing, which should have the ultimate goal not only to obtain a numerical result, but first of all to disclose the mechanisms of accuracy control. The calculation of the processing accuracy should be carried out taking into account the methods of obtaining dimensions and methods of setting up the technological system. The article is devoted to the computational and analytical method for calculating the forging accuracy based on the application of the theory of parametric sensitivity.},
 year = {2023}
}

Copy | Download

TY  - JOUR
T1  - Investigation of the Accuracy of the Height Dimensions of Forgings for Cold Volumetric Stamping Processes by the Computational and Analytical Method
AU  - Sergei Matveev
Y1  - 2023/04/13
PY  - 2023
N1  - https://doi.org/10.11648/j.ijmsa.20231202.11
DO  - 10.11648/j.ijmsa.20231202.11
T2  - International Journal of Materials Science and Applications
JF  - International Journal of Materials Science and Applications
JO  - International Journal of Materials Science and Applications
SP  - 20
EP  - 25
PB  - Science Publishing Group
SN  - 2327-2643
UR  - https://doi.org/10.11648/j.ijmsa.20231202.11
AB  - In mechanical engineering, product quality indicators are inextricably linked with the accuracy of machining parts. The dimensions, shape and location of the surfaces obtained during processing determine the actual gaps and tightnesses in the joints of machine parts, and consequently, the technical parameters that affect the quality, reliability and economic performance of production and operation. Very often in practice, the achievable accuracy of processing, including cold volumetric stamping (HOS), is judged by the accuracy tables contained in special reference literature. Such tables contain indicative data on achievable accuracy for various technological operations, obtained by systematization of direct long-term observations in production conditions. However, the peculiarities of individual operations do not allow us to give a conclusion about the accuracy of stamping by analogy with other operations, since there is no comprehensive similarity between them. In particular, the sizes and shape of the initial blanks differ, mechanical the properties of their material, the friction conditions in the die cavity, the characteristics of the press used and other technological factors. Thus, taking into account the listed circumstances, in each specific case it is necessary to calculate the accuracy of processing, which should have the ultimate goal not only to obtain a numerical result, but first of all to disclose the mechanisms of accuracy control. The calculation of the processing accuracy should be carried out taking into account the methods of obtaining dimensions and methods of setting up the technological system. The article is devoted to the computational and analytical method for calculating the forging accuracy based on the application of the theory of parametric sensitivity.
VL  - 12
IS  - 2
ER  -

Copy | Download