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Effect of Die Bearing Parameters on Corrosion Response of Extruded Al-Zn-Mg Alloy

Received: 5 May 2015     Accepted: 11 May 2015     Published: 27 May 2015
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Abstract

In this paper, the effect of die bearing parameters (die bearing length and die reduction ratio) on corrosion response of extruded Al-Zn-Mg alloy was investigated. The alloy was target material for production of automobile bumper beams. Medium carbon steel dies with entry angles of 750, 900, 1050, 1200, 1500 and reduction ratios of 0.21, 0.40, 0.48 and 0.62 were used to extrude the alloy at temperature of 5000C. The extruded samples were subjected to electrochemical corrosion using Tafel polarization technique. The potential dynamic polarization curves indicated improvement in the corrosion resistance of the extruded alloy, and the corrosion rate under extruded condition increased with increase in both die angle and reduction ratio. It was concluded that the Al-Zn-Mg alloy is suitable for the target application.

Published in International Journal of Materials Science and Applications (Volume 4, Issue 3)
DOI 10.11648/j.ijmsa.20150403.19
Page(s) 209-212
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2015. Published by Science Publishing Group

Keywords

Extrusion, Al-Zn-Mg Alloy, Die Entrant Angle, Die Reduction Ratio, Potential Dynamic Polarization, Corrosion Rate

References
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[3] Naeem, H. T., Mohammed, K. S., Ahmad, K. R. and Rahmat, A. (2014): Corrosion Behaviour of The Al-Zn-Mg-Cu Alloys With Nickel Additions. Digest Journal of Nanomaterials and Biostructures. 9(4): 1309 - 1315.
[4] AFSA Corrosion Pocket Guide (2011): Corrosion Resistance of Aluminium and Protective Measures where Appropriate. 1st Edition, Aluminium Federation of South Africa, 36p.
[5] Nadia, H. H. (2011): Corrosion inhibition and adsorption behavior of methionine on Mg- Al-Zn alloy. Journal of Chemical Engineering and Materials Science Vol. 2(2): 28-38.
[6] Badawy, W. A., Nady, H. and Abd El-Hafez, G. M. (2014): Corrosion Inhibition of Mg-Al-Zn Alloy in Neutral Chloride Solutions by N-Acetyl-Cysteine as Eco-Friendly Material. International Journal of Engineering and Innovative Technology (IJEIT), 4(3): 125-132.
[7] Sameljuk, A.V., Neikov, O.D., Krajnikov, A.V., Milman, Yu.V. and Thompson, G.E. (2004): Corrosion behaviour of powder metallurgical and cast Al–Zn–Mg base alloys. Corrosion Science. 46: 147–158.
[8] Rudd, A.L., Breslin, C.B. and Mansfeld, F. (2000): The corrosion protection afforded by rare earth conversion coatings applied to magnesium Corrosion Science, 42: 257.
[9] Yfantis, A., Paloumpa, I., Schmei, D, and Yfantis, D. (2002). Novel corrosion resistant films for Mg alloys. Surface and Coatings Technology, 151-152: 400-404.
[10] Gundu, T., Tuleun, L. and Injor, O. (2014): Effect of Pocket Die Bearing Geometry on Direct Cold Extrusion Process Responses. American Journal of Mechanical Engineering. 2-3-3: 65-69.
[11] Flitta, I. and Sheppard, T. (2003): Nature of friction in extrusion process and its effect on material flow. Materials Science and Technology 19: 837-846.
[12] Piwnik, J. and Mogielnicki, K. (2010): The friction influence of stress in micro extrusion. Archives of Foundry Engineering 10(1): 451-454.
[13] El- Sayed (1997): Phenothiazine as inhibitor of the corrosion of cadmium in acidic solutions. J. Appl. Electrochem., 27: 193-200.
[14] Alvarez, J. O., Gonzalez, C., Aramburu, G., Herrera, R., Juarez‐Islas, J.A. (2005): The effect of adding different Mg contents to an Al‐12wt.% Zn master alloy. Materials Science and Engineering A402: 320‐324.
[15] Pardo A., Merino M.C., Merino S., Lopez M.D., Viejo F. and Carboneras M. (2003): Influence of reinforcement grade and matrix composition on corrosion resistance of cast aluminium matrix composites (A3xx.x/SiCp) in a humid environment. Mater. Corros., 54: 311-317.
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  • APA Style

    Injor Oryina Mbaadega, Adewuyi Benjamin Omotayo, Gundu David Terfa. (2015). Effect of Die Bearing Parameters on Corrosion Response of Extruded Al-Zn-Mg Alloy. International Journal of Materials Science and Applications, 4(3), 209-212. https://doi.org/10.11648/j.ijmsa.20150403.19

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    ACS Style

    Injor Oryina Mbaadega; Adewuyi Benjamin Omotayo; Gundu David Terfa. Effect of Die Bearing Parameters on Corrosion Response of Extruded Al-Zn-Mg Alloy. Int. J. Mater. Sci. Appl. 2015, 4(3), 209-212. doi: 10.11648/j.ijmsa.20150403.19

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    AMA Style

    Injor Oryina Mbaadega, Adewuyi Benjamin Omotayo, Gundu David Terfa. Effect of Die Bearing Parameters on Corrosion Response of Extruded Al-Zn-Mg Alloy. Int J Mater Sci Appl. 2015;4(3):209-212. doi: 10.11648/j.ijmsa.20150403.19

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  • @article{10.11648/j.ijmsa.20150403.19,
      author = {Injor Oryina Mbaadega and Adewuyi Benjamin Omotayo and Gundu David Terfa},
      title = {Effect of Die Bearing Parameters on Corrosion Response of Extruded Al-Zn-Mg Alloy},
      journal = {International Journal of Materials Science and Applications},
      volume = {4},
      number = {3},
      pages = {209-212},
      doi = {10.11648/j.ijmsa.20150403.19},
      url = {https://doi.org/10.11648/j.ijmsa.20150403.19},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmsa.20150403.19},
      abstract = {In this paper, the effect of die bearing parameters (die bearing length and die reduction ratio) on corrosion response of extruded Al-Zn-Mg alloy was investigated. The alloy was target material for production of automobile bumper beams. Medium carbon steel dies with entry angles of 750, 900, 1050, 1200, 1500 and reduction ratios of 0.21, 0.40, 0.48 and 0.62 were used to extrude the alloy at temperature of 5000C. The extruded samples were subjected to electrochemical corrosion using Tafel polarization technique. The potential dynamic polarization curves indicated improvement in the corrosion resistance of the extruded alloy, and the corrosion rate under extruded condition increased with increase in both die angle and reduction ratio. It was concluded that the Al-Zn-Mg alloy is suitable for the target application.},
     year = {2015}
    }
    

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  • TY  - JOUR
    T1  - Effect of Die Bearing Parameters on Corrosion Response of Extruded Al-Zn-Mg Alloy
    AU  - Injor Oryina Mbaadega
    AU  - Adewuyi Benjamin Omotayo
    AU  - Gundu David Terfa
    Y1  - 2015/05/27
    PY  - 2015
    N1  - https://doi.org/10.11648/j.ijmsa.20150403.19
    DO  - 10.11648/j.ijmsa.20150403.19
    T2  - International Journal of Materials Science and Applications
    JF  - International Journal of Materials Science and Applications
    JO  - International Journal of Materials Science and Applications
    SP  - 209
    EP  - 212
    PB  - Science Publishing Group
    SN  - 2327-2643
    UR  - https://doi.org/10.11648/j.ijmsa.20150403.19
    AB  - In this paper, the effect of die bearing parameters (die bearing length and die reduction ratio) on corrosion response of extruded Al-Zn-Mg alloy was investigated. The alloy was target material for production of automobile bumper beams. Medium carbon steel dies with entry angles of 750, 900, 1050, 1200, 1500 and reduction ratios of 0.21, 0.40, 0.48 and 0.62 were used to extrude the alloy at temperature of 5000C. The extruded samples were subjected to electrochemical corrosion using Tafel polarization technique. The potential dynamic polarization curves indicated improvement in the corrosion resistance of the extruded alloy, and the corrosion rate under extruded condition increased with increase in both die angle and reduction ratio. It was concluded that the Al-Zn-Mg alloy is suitable for the target application.
    VL  - 4
    IS  - 3
    ER  - 

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Author Information
  • Department of Metallurgical and Materials Engineering, Federal University of Technology, Akure, Nigeria

  • Department of Metallurgical and Materials Engineering, Federal University of Technology, Akure, Nigeria

  • Department of Mechanical Engineering, University of Agriculture, Makurdi, Nigeria

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