| Peer-Reviewed

An Empirical Analysis of Sustainable Denim Washing Technology in the Apparel Industries

Received: 25 May 2021     Accepted: 7 June 2021     Published: 21 June 2021
Views:       Downloads:
Abstract

Over the last few decades, a lot of innovations and development works had already made denim “classic” in the fashion cycle. The modern consumers of today’s world are not only devoting themselves on clothing comfort but also emphasizing on economic and environmental sustainability. As a result, there has been increasing interests in terms of using environment friendly, non-toxic and highly biodegradable wet and dry process of denim washing technology, which is a combination of both the mechanical and chemical washing process. These are generally applied for denim garments and casual wearing. Without garment washing technology, apparels can’t draw proper attention on its end-users, just because it includes very few value added properties (such as hand feel, clothing comfort) with a view to attaining customer satisfaction. In addition, it improves the quality characteristics of apparels within low price margin. Some ecofriendly dry process of garments washing includes whiskering, hand sand, grinding, destroy effects. On the contrary, some wet process (such as enzyme wash, super white wash, bleach wash, acid wash, acid-stone wash, enzyme-stone wash and stone wash) utilizes very less amount of toxic dyes and chemicals. This research work simply made a general discussion related to the different types of garments dry and wet process. It also dealt with necessary apparatus, SOPs (Standard Operating Process), operational steps of sustainable and ecofriendly denim washing technology. Within limited global resources, it can help manufacturers and garments washing technologists to diversify the product and market of apparel trades.

Published in International Journal of Industrial and Manufacturing Systems Engineering (Volume 6, Issue 2)
DOI 10.11648/j.ijimse.20210602.11
Page(s) 20-34
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2021. Published by Science Publishing Group

Keywords

Garments Washing Technology, Sustainability, Ecofriendly, Dry Process, Wet Process, Clothing Comfort

References
[1] Arikan, T., Cavusoglu, B., Alver, Y., Cil, Z. E., Akkaya, S., and Kayaoglu, B. K. (2015). Effects of Different Industrial Washing Processes on Strength and Physical Properties of Denim Fabrics. Tekstil Ve Mühendis, 22 (100), 54–68.
[2] Gusakov, A. V., Sinitsyn, A. P., Berlin, A. G., Markov, A. V., and Ankudimova, N. V. (2000). Surface hydrophobic amino acid residues in cellulase molecules as a structural factor responsible for their high denim-washing performance. Enzyme and microbial technology, 27 (9), 664-671.
[3] Hosen, F., Asif, AKMAH., Hasan, M. Z., Mahmud, S. T., Islam, M. R. (2021). Evaluation of comfort and thermal properties of stretch denim fabric by applying different softeners. Indian Journal of Science and Technology, 14 (8), 752-764.
[4] Muscio, A. (2006). Patterns of innovation in industrial districts: an empirical analysis. Industry and Innovation, 13 (3), 291-312.
[5] Buysse, K., & Verbeke, A. (2003). Proactive environmental strategies: A stakeholder management perspective. Strategic management journal, 24 (5), 453-470.
[6] Islam, M. M., Perry, P., & Gill, S. (2020). Mapping environmentally sustainable practices in textiles, apparel and fashion industries: a systematic literature review. Journal of Fashion Marketing and Management: An International Journal.
[7] Alkaya, E., & Demirer, G. N. (2014). Sustainable textile production: a case study from a woven fabric manufacturing mill in Turkey. Journal of Cleaner Production, 65, 595-603.
[8] Kumar, A., Prakash, G., & Kumar, G. (2021). Does environmentally responsible purchase intention matter for consumers? A predictive sustainable model developed through an empirical study. Journal of Retailing and Consumer Services, 58, 102270.
[9] Irwin, A., Simmons, P., & Walker, G. (1999). Faulty environments and risk reasoning: the local understanding of industrial hazards. Environment and planning A, 31 (7), 1311-1326.
[10] Nayak, R. K., & Padhye, R. (2015). The care of apparel products. In Textiles and fashion (pp. 799-822). Woodhead Publishing.
[11] Shamsuzzaman, M., Kashem, M. A., Sayem, A. S. M., Khan, A. M., Shamsuddin, S. M., & Islam, M. M. (2021). Quantifying environmental sustainability of denim garments washing factories through effluent analysis: A case study in Bangladesh. Journal of Cleaner Production, 290, 125740.
[12] Muthu, S. S., & Gardetti, M. A. (Eds.). (2020). Sustainability in the Textile and Apparel Industries. Springer.
[13] Khan, M. M. R., & Mondal, M. I. H. (2013). Physico-mechanical properties of finished denim garment by stone-bleach treatment. Journal of Chemical Engineering, 28 (1), 36-40.
[14] Abdelfattah Halleb, N., Sahnoun, M., and Cheikhrouhou, M. (2015). The effect of washing treatments on the sensory properties of denim fabric. Textile Research Journal, 85 (2), 150-159.
[15] Jucienė, M., Dobilaitė, V., & Kazlauskaitė, G. (2006). Influence of industrial washing on denim properties. materials science, 12 (4), 1392-1320.
[16] Karmakar, S. R. (1999). Chemical technology in the pre-treatment processes of textiles. Elsevier.
[17] Dudeja, J. P. (2018). Laser application in apparel industry. Int. J. Adv. Sci. Technol. Eng. Manag. Sci, 4, 1-5.
[18] Paul, R. (2015). Denim and jeans: an overview. Denim, 1-11.
[19] Jönsson, C., Levenstam Arturin, O., Hanning, A. C., Landin, R., Holmström, E., & Roos, S. (2018). Microplastics shedding from textiles—Developing analytical method for measurement of shed material representing release during domestic washing. Sustainability, 10 (7), 2457.
[20] Schindler, W. D., & Hauser, P. J. (2004). Chemical finishing of textiles. Elsevier.
[21] Parvez, M. S., Rahman, M. I., Islam, T., & Ahmed, S. R. Quality Optimization by Evaluating Physico-Mechanical Properties of Industrial Acid Wash, Cool Dyeing and Dip Dyeing Processes on Knitted Garment.
[22] Mamun, M., & Al, A. (2018). Industrial Attachment AT Denimach Washing Ltd. Sreepur, Gazipur.
[23] Asif, A. K. M. A. H. (2017). An Overview of Sustainability on Apparel Manufacturing Industry in Bangladesh. Science Journal of Energy Engineering, 5 (1), 1-12.
[24] Card, A., Moore, M. A., & Ankeny, M. (2006). Garment washed jeans: impact of launderings on physical properties. International Journal of Clothing Science and Technology.
[25] Haq¹, U. N., & Khan, M. M. R. (2014). Technology of acid wash on woven denim apparel with damp pumice stone.
[26] Ansari, I. Z. (2017). Impact of stone wash and acid wash on the physical properties of denim. International Journal of Engineering Research, 6 (12), 499.
[27] Hoque, M., Hossain, M. J., Imtiaz, M. A., Das, S., & Rashid, M. A. (2018). Scope of Dry Wood & Wood Composite Alternate to Stone in Case of Acid Wash on Denim Fabric. Int. J. Curr. Eng. Technol., 8 (02), 382-388.
[28] Khalil, E., Rana, M., Faria, J., Islam, M. A. A., & Rana, M. S. (2016). Investigation on Effect of Acid Wash with Thermocol Ball on Physical Properties of Knitted Garments. Journal of Textile Science and Technology, 2 (02), 16.
[29] Reidies, A. H., Jensen, D., & Guisti, M. (1992). How Oxidation of Indigo Contributes To the Yellowing of Acid Washed Denim. Textile Chemist & Colorist, 26-30.
[30] Khalil, E., Rahman, A., & Solaiman, M. (2015). Investigation of the influence of potassium permanganate on denim jeans processing during acid wash. AASCIT Communication, 2 (6), 271-275.
[31] Khan, M. M. R., Mondal, M. I. H., & Uddin, M. Z. (2012). Sustainable washing for denim garments by enzymatic treatment. Journal of Chemical Engineering, 27, 27-31.
[32] Kan, C. W. (2015). Washing techniques for denim jeans. In Denim (pp. 313-356). Woodhead Publishing.
[33] Hossain, M., Rony, M. S. H., Hasan, K. F., Hossain, M. K., Hossain, M. A., & Zhou, Y. (2017). Effective mechanical and chemical washing process in garment industries. American Journal of Applied Physics, 2 (1), 1-25.
[34] Rahman, M., & Hasan, K. T. U. (2020). Study on Different Types of Washing Defect on Denim Garments.
[35] Mondal, M. I. H., & Khan, M. M. R. (2014). Characterization and process optimization of indigo dyed cotton denim garments by enzymatic wash. Fashion and Textiles, 1 (1), 1-12.
[36] Enzyme: Khan, M. M. R., Mondal, M. I. H., & Uddin, M. Z. (2012). Sustainable washing for denim garments by enzymatic treatment. Journal of Chemical Engineering, 27, 27-31.
[37] Khalil, E., Sarkar, J., Rahman, M., & Solaiman, M. (2014). Influence of Enzyme and Silicone Wash on the Physico-Mechanical Properties of Non-Denim Twill Garments. International Journal of Scientific & Technology Research, 3 (10), 231-233.
[38] Sarkar, J., & Elias Khalil, M. (2014). Effect of enzyme washing combined with pumice stone on the physical, mechanical and color properties of denim garments.
[39] Mir, S., Hossain, M., Biswas, P., Hossain, A., & Idris, M. A. (2014). Evaluation of mechanical properties of denim garments after enzymatic bio-washing. World Applied Sciences Journal, 31 (9), 1661-1665.
[40] Khan, M. M. R., & Mondal, M. I. H. (2012). Bleach washing combined with pumice stone for the modification of denim garments. Oriental Journal of Chemistry, 28 (3), 1241-1242
[41] Rifat, N. M., & Sarkar, J. (2018). Influence of Industrial Bleach Wash on the Physical and Comfort Properties of Denim Garments. In International Conference on Mechanical, Industrial and Energy Engineering, Khulna, Bangladesh.
[42] Khan, M. M. R., Mondal, M. I. H., & Uddin, M. Z. (2011, December). Effect of bleach wash on the physical and mechanical properties of denim Garments. In International Conference on Mechanical Engineering (Vol. 3).
[43] Sarkar, J., & Khalil, E. (2014). Effect of industrial bleach wash and softening on the physical, mechanical and color properties of denim garments. IOSR Journal of Polymer and Textile Engineering, 1 (3), 46-49.
[44] Rodríguez-Couto, S. (2012). Laccases for denim bleaching: an eco-friendly alternative. Sigma, 1, 10-2.
Cite This Article
  • APA Style

    Md. Zayedul Hasan, Md. Tareque Rahaman, Tarekul Islam, Arnob Dhar Pranta. (2021). An Empirical Analysis of Sustainable Denim Washing Technology in the Apparel Industries. International Journal of Industrial and Manufacturing Systems Engineering, 6(2), 20-34. https://doi.org/10.11648/j.ijimse.20210602.11

    Copy | Download

    ACS Style

    Md. Zayedul Hasan; Md. Tareque Rahaman; Tarekul Islam; Arnob Dhar Pranta. An Empirical Analysis of Sustainable Denim Washing Technology in the Apparel Industries. Int. J. Ind. Manuf. Syst. Eng. 2021, 6(2), 20-34. doi: 10.11648/j.ijimse.20210602.11

    Copy | Download

    AMA Style

    Md. Zayedul Hasan, Md. Tareque Rahaman, Tarekul Islam, Arnob Dhar Pranta. An Empirical Analysis of Sustainable Denim Washing Technology in the Apparel Industries. Int J Ind Manuf Syst Eng. 2021;6(2):20-34. doi: 10.11648/j.ijimse.20210602.11

    Copy | Download

  • @article{10.11648/j.ijimse.20210602.11,
      author = {Md. Zayedul Hasan and Md. Tareque Rahaman and Tarekul Islam and Arnob Dhar Pranta},
      title = {An Empirical Analysis of Sustainable Denim Washing Technology in the Apparel Industries},
      journal = {International Journal of Industrial and Manufacturing Systems Engineering},
      volume = {6},
      number = {2},
      pages = {20-34},
      doi = {10.11648/j.ijimse.20210602.11},
      url = {https://doi.org/10.11648/j.ijimse.20210602.11},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijimse.20210602.11},
      abstract = {Over the last few decades, a lot of innovations and development works had already made denim “classic” in the fashion cycle. The modern consumers of today’s world are not only devoting themselves on clothing comfort but also emphasizing on economic and environmental sustainability. As a result, there has been increasing interests in terms of using environment friendly, non-toxic and highly biodegradable wet and dry process of denim washing technology, which is a combination of both the mechanical and chemical washing process. These are generally applied for denim garments and casual wearing. Without garment washing technology, apparels can’t draw proper attention on its end-users, just because it includes very few value added properties (such as hand feel, clothing comfort) with a view to attaining customer satisfaction. In addition, it improves the quality characteristics of apparels within low price margin. Some ecofriendly dry process of garments washing includes whiskering, hand sand, grinding, destroy effects. On the contrary, some wet process (such as enzyme wash, super white wash, bleach wash, acid wash, acid-stone wash, enzyme-stone wash and stone wash) utilizes very less amount of toxic dyes and chemicals. This research work simply made a general discussion related to the different types of garments dry and wet process. It also dealt with necessary apparatus, SOPs (Standard Operating Process), operational steps of sustainable and ecofriendly denim washing technology. Within limited global resources, it can help manufacturers and garments washing technologists to diversify the product and market of apparel trades.},
     year = {2021}
    }
    

    Copy | Download

  • TY  - JOUR
    T1  - An Empirical Analysis of Sustainable Denim Washing Technology in the Apparel Industries
    AU  - Md. Zayedul Hasan
    AU  - Md. Tareque Rahaman
    AU  - Tarekul Islam
    AU  - Arnob Dhar Pranta
    Y1  - 2021/06/21
    PY  - 2021
    N1  - https://doi.org/10.11648/j.ijimse.20210602.11
    DO  - 10.11648/j.ijimse.20210602.11
    T2  - International Journal of Industrial and Manufacturing Systems Engineering
    JF  - International Journal of Industrial and Manufacturing Systems Engineering
    JO  - International Journal of Industrial and Manufacturing Systems Engineering
    SP  - 20
    EP  - 34
    PB  - Science Publishing Group
    SN  - 2575-3142
    UR  - https://doi.org/10.11648/j.ijimse.20210602.11
    AB  - Over the last few decades, a lot of innovations and development works had already made denim “classic” in the fashion cycle. The modern consumers of today’s world are not only devoting themselves on clothing comfort but also emphasizing on economic and environmental sustainability. As a result, there has been increasing interests in terms of using environment friendly, non-toxic and highly biodegradable wet and dry process of denim washing technology, which is a combination of both the mechanical and chemical washing process. These are generally applied for denim garments and casual wearing. Without garment washing technology, apparels can’t draw proper attention on its end-users, just because it includes very few value added properties (such as hand feel, clothing comfort) with a view to attaining customer satisfaction. In addition, it improves the quality characteristics of apparels within low price margin. Some ecofriendly dry process of garments washing includes whiskering, hand sand, grinding, destroy effects. On the contrary, some wet process (such as enzyme wash, super white wash, bleach wash, acid wash, acid-stone wash, enzyme-stone wash and stone wash) utilizes very less amount of toxic dyes and chemicals. This research work simply made a general discussion related to the different types of garments dry and wet process. It also dealt with necessary apparatus, SOPs (Standard Operating Process), operational steps of sustainable and ecofriendly denim washing technology. Within limited global resources, it can help manufacturers and garments washing technologists to diversify the product and market of apparel trades.
    VL  - 6
    IS  - 2
    ER  - 

    Copy | Download

Author Information
  • Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Santosh, Tangail, Bangladesh

  • Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Santosh, Tangail, Bangladesh

  • Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Santosh, Tangail, Bangladesh

  • Department of Textile Engineering, Mawlana Bhashani Science and Technology University, Santosh, Tangail, Bangladesh

  • Sections