Finite Element Simulation of Deep Drawing of Aluminium Alloy Sheets

Shaik Himam Saheb; M. Sree Hari; Annam Vijay Kumar

doi:doi:10.11648/j.ijimse.20170206.13

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Finite Element Simulation of Deep Drawing of Aluminium Alloy Sheets

Shaik Himam Saheb, M. Sree Hari, Annam Vijay Kumar

Published in International Journal of Industrial and Manufacturing Systems Engineering (Volume 2, Issue 6)

Received: 5 October 2017 Accepted: 1 November 2017 Published: 16 January 2018

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Abstract

More and more automobile companies are going for weight reduction of their vehicles for fuel economy and pollution control. The objective of the present study is to determine the effect of blank temperature on forming behaviour of sheets and damage factor of aluminium sheet alloys of 6061 and 7075 at elevated temperatures. Although the aluminium alloys have high-strength to weight ratio and good corrosion resistance, the low formability of aluminium sheets limits their use in some products with complex shapes, such as automotive body parts. The elevated forming process is intended to overcome this problem. An insight into such a study will throw light on the different temperatures required by the above materials when they are made into TWBs. Using ANSYS a series of simulations were carried out in the present investigation on the formability behaviour of deep drawing of aluminium alloys in the temperature range 200-500°C.

Published in	International Journal of Industrial and Manufacturing Systems Engineering (Volume 2, Issue 6)
DOI	10.11648/j.ijimse.20170206.13
Page(s)	83-102
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2018. Published by Science Publishing Group

Keywords

Aluminium Alloys, Forming, Damage Factor, ANSYS

References

[1]	D. M. Finch, S. P. Wilson, J. E. Dorn. 1946. Deep drawing aluminium alloys at elevated temperatures. ASM Trans. 36: 254-289.
[2]	S. Fulki. 1984. Deep drawing at elevated temperatures. Rep. Inst. Phys. Chem. Res. 24: 209-211.
[3]	M. Miyagawa. 1959. Deep drawing methods at elevated temperatures. J. JSME. 62: 713-721.
[4]	Y. Tozwa. 1960. Deep drawing methods by circumferential heating. J. Jpn. Soc. Tech. Plasticity. 1: 23-28.
[5]	Y. T Keum, B. Y. Ghoo, R. H. Wagoner. 2001. 3 dimensional finite element analyses of non isothermalforming processes for non ferrous sheets. K. Mori (Ed). Simulation of Materials processing: Theory, Methods and applications. A. A. Balkema. Lisse. pp. 813-818.
[6]	R. Neugebauer, T. Altan, M. Geiger, M. Kleiner, A. Sterzing. 2006. Sheet Metal Forming at Elevated Temperatures. Annals of the CIRP. Vol. 55/2.
[7]	Srihari, M & Shaik, Himam & Vijaya Nirmala, S. (2016). Design And Analysis Of Crankshaft For 4-Stroke Deisel Engine. International Journal of Scientific Research and Modern Education (IJSRME). 1. 10.5281/ZENODO.158931.
[8]	J Bagde, Bhumesh & Raut, Laukik. (2013). FINITE ELEMENT ANALYSIS OF SINGLE CYLINDER ENGINE CRANK SHAFT. 6. 2231-1963.
[9]	Shaik, Himam & Reddy, Govardhana & Hameed, Md. (2016). DESIGN REPORT OF A GO KART VEHICLE. International Journal of Engineering Applied Sciences and Technology, 2016. 1
[10]	Serkan Toros, Fahrettin Ozturk, Ilyas Kacar. 2008. Review of warm forming of aluminum-magnesium alloys. Journal of materials processing technology. 207: 1-12.
[11]	Shehata FA. 1986. Tensile behaviour of aluminium/magnesium alloy sheets at elevate temperatures. Sheet Met Indus. 63 (2): 79-81.
[12]	S. Mahabunphachai, M. Koç. 2010. Investigations on forming of aluminum 5052 and 6061 sheet alloys at warm temperatures. Materials and Design. 31: 2422-2434.

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APA Style

Shaik Himam Saheb, M. Sree Hari, Annam Vijay Kumar. (2018). Finite Element Simulation of Deep Drawing of Aluminium Alloy Sheets. International Journal of Industrial and Manufacturing Systems Engineering, 2(6), 83-102. https://doi.org/10.11648/j.ijimse.20170206.13

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ACS Style

Shaik Himam Saheb; M. Sree Hari; Annam Vijay Kumar. Finite Element Simulation of Deep Drawing of Aluminium Alloy Sheets. Int. J. Ind. Manuf. Syst. Eng. 2018, 2(6), 83-102. doi: 10.11648/j.ijimse.20170206.13

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AMA Style

Shaik Himam Saheb, M. Sree Hari, Annam Vijay Kumar. Finite Element Simulation of Deep Drawing of Aluminium Alloy Sheets. Int J Ind Manuf Syst Eng. 2018;2(6):83-102. doi: 10.11648/j.ijimse.20170206.13

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@article{10.11648/j.ijimse.20170206.13,
  author = {Shaik Himam Saheb and M. Sree Hari and Annam Vijay Kumar},
  title = {Finite Element Simulation of Deep Drawing of Aluminium Alloy Sheets},
  journal = {International Journal of Industrial and Manufacturing Systems Engineering},
  volume = {2},
  number = {6},
  pages = {83-102},
  doi = {10.11648/j.ijimse.20170206.13},
  url = {https://doi.org/10.11648/j.ijimse.20170206.13},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijimse.20170206.13},
  abstract = {More and more automobile companies are going for weight reduction of their vehicles for fuel economy and pollution control. The objective of the present study is to determine the effect of blank temperature on forming behaviour of sheets and damage factor of aluminium sheet alloys of 6061 and 7075 at elevated temperatures. Although the aluminium alloys have high-strength to weight ratio and good corrosion resistance, the low formability of aluminium sheets limits their use in some products with complex shapes, such as automotive body parts. The elevated forming process is intended to overcome this problem. An insight into such a study will throw light on the different temperatures required by the above materials when they are made into TWBs. Using ANSYS a series of simulations were carried out in the present investigation on the formability behaviour of deep drawing of aluminium alloys in the temperature range 200-500°C.},
 year = {2018}
}

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TY  - JOUR
T1  - Finite Element Simulation of Deep Drawing of Aluminium Alloy Sheets
AU  - Shaik Himam Saheb
AU  - M. Sree Hari
AU  - Annam Vijay Kumar
Y1  - 2018/01/16
PY  - 2018
N1  - https://doi.org/10.11648/j.ijimse.20170206.13
DO  - 10.11648/j.ijimse.20170206.13
T2  - International Journal of Industrial and Manufacturing Systems Engineering
JF  - International Journal of Industrial and Manufacturing Systems Engineering
JO  - International Journal of Industrial and Manufacturing Systems Engineering
SP  - 83
EP  - 102
PB  - Science Publishing Group
SN  - 2575-3142
UR  - https://doi.org/10.11648/j.ijimse.20170206.13
AB  - More and more automobile companies are going for weight reduction of their vehicles for fuel economy and pollution control. The objective of the present study is to determine the effect of blank temperature on forming behaviour of sheets and damage factor of aluminium sheet alloys of 6061 and 7075 at elevated temperatures. Although the aluminium alloys have high-strength to weight ratio and good corrosion resistance, the low formability of aluminium sheets limits their use in some products with complex shapes, such as automotive body parts. The elevated forming process is intended to overcome this problem. An insight into such a study will throw light on the different temperatures required by the above materials when they are made into TWBs. Using ANSYS a series of simulations were carried out in the present investigation on the formability behaviour of deep drawing of aluminium alloys in the temperature range 200-500°C.
VL  - 2
IS  - 6
ER  -

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Author Information

Shaik Himam Saheb

Department of Mechanical Engineering, ICFAI University, Hyderabad, India
M. Sree Hari

Department of Mechanical Engineering, Gurunanak Institutions, Hyderabad, India
Annam Vijay Kumar

Department of Mechanical Engineering, Gurunanak Institutions, Hyderabad, India

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Plain Text BibTeX RIS

APA Style

Shaik Himam Saheb, M. Sree Hari, Annam Vijay Kumar. (2018). Finite Element Simulation of Deep Drawing of Aluminium Alloy Sheets. International Journal of Industrial and Manufacturing Systems Engineering, 2(6), 83-102. https://doi.org/10.11648/j.ijimse.20170206.13

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ACS Style

Shaik Himam Saheb; M. Sree Hari; Annam Vijay Kumar. Finite Element Simulation of Deep Drawing of Aluminium Alloy Sheets. Int. J. Ind. Manuf. Syst. Eng. 2018, 2(6), 83-102. doi: 10.11648/j.ijimse.20170206.13

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AMA Style

Shaik Himam Saheb, M. Sree Hari, Annam Vijay Kumar. Finite Element Simulation of Deep Drawing of Aluminium Alloy Sheets. Int J Ind Manuf Syst Eng. 2018;2(6):83-102. doi: 10.11648/j.ijimse.20170206.13

Copy | Download

@article{10.11648/j.ijimse.20170206.13,
  author = {Shaik Himam Saheb and M. Sree Hari and Annam Vijay Kumar},
  title = {Finite Element Simulation of Deep Drawing of Aluminium Alloy Sheets},
  journal = {International Journal of Industrial and Manufacturing Systems Engineering},
  volume = {2},
  number = {6},
  pages = {83-102},
  doi = {10.11648/j.ijimse.20170206.13},
  url = {https://doi.org/10.11648/j.ijimse.20170206.13},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijimse.20170206.13},
  abstract = {More and more automobile companies are going for weight reduction of their vehicles for fuel economy and pollution control. The objective of the present study is to determine the effect of blank temperature on forming behaviour of sheets and damage factor of aluminium sheet alloys of 6061 and 7075 at elevated temperatures. Although the aluminium alloys have high-strength to weight ratio and good corrosion resistance, the low formability of aluminium sheets limits their use in some products with complex shapes, such as automotive body parts. The elevated forming process is intended to overcome this problem. An insight into such a study will throw light on the different temperatures required by the above materials when they are made into TWBs. Using ANSYS a series of simulations were carried out in the present investigation on the formability behaviour of deep drawing of aluminium alloys in the temperature range 200-500°C.},
 year = {2018}
}

Copy | Download

TY  - JOUR
T1  - Finite Element Simulation of Deep Drawing of Aluminium Alloy Sheets
AU  - Shaik Himam Saheb
AU  - M. Sree Hari
AU  - Annam Vijay Kumar
Y1  - 2018/01/16
PY  - 2018
N1  - https://doi.org/10.11648/j.ijimse.20170206.13
DO  - 10.11648/j.ijimse.20170206.13
T2  - International Journal of Industrial and Manufacturing Systems Engineering
JF  - International Journal of Industrial and Manufacturing Systems Engineering
JO  - International Journal of Industrial and Manufacturing Systems Engineering
SP  - 83
EP  - 102
PB  - Science Publishing Group
SN  - 2575-3142
UR  - https://doi.org/10.11648/j.ijimse.20170206.13
AB  - More and more automobile companies are going for weight reduction of their vehicles for fuel economy and pollution control. The objective of the present study is to determine the effect of blank temperature on forming behaviour of sheets and damage factor of aluminium sheet alloys of 6061 and 7075 at elevated temperatures. Although the aluminium alloys have high-strength to weight ratio and good corrosion resistance, the low formability of aluminium sheets limits their use in some products with complex shapes, such as automotive body parts. The elevated forming process is intended to overcome this problem. An insight into such a study will throw light on the different temperatures required by the above materials when they are made into TWBs. Using ANSYS a series of simulations were carried out in the present investigation on the formability behaviour of deep drawing of aluminium alloys in the temperature range 200-500°C.
VL  - 2
IS  - 6
ER  -

Copy | Download