Design of Control System for Electrolytic Deburring Machine Based on PLC and Touch Screen

Ming Li; Bo Zhang; Aoyun Xiong

doi:doi:10.11648/j.eas.20190403.12

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Design of Control System for Electrolytic Deburring Machine Based on PLC and Touch Screen

Ming Li, Bo Zhang, Aoyun Xiong

Published in Engineering and Applied Sciences (Volume 4, Issue 3)

Received: 14 March 2019 Accepted: 16 April 2019 Published: 8 July 2019

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Abstract

In the process of machining parts, burrs are hard to avoid. Electrolytic deburring method can obtain high homogeneity and surface quality, which is suitable for metal burrs in complex inner chambers. Therefore, it is widely used in automotive engine, aerospace, pneumatic and hydraulic industries. Electrolytic deburring process is affected by many factors, and its control system design is particularly important. Based on the principle of electrochemical deburring processing and PLC control technology, designs a set of electrochemical deburring machine tool control system, through the analysis of the processing technology and design the PLC closed-loop design idea algorithm and software running flow, through the configuration software design the control system of the human-computer interaction interface, in combination with the RS - 422 bus technology to realize processing parameters and data transmission and processing. According to the characteristics of the deburring machine, an adaptive control system is developed. Specific work includes: machine tool control system requirements analysis; hardware circuit design and communication design; PLC program design and man-machine page design; anti-interference design from both hardware and software aspects; field debugging of the control cabinet to improve the system function. The test results show that the machine tool is stable and reliable, and the deburring effect is very good.

Published in	Engineering and Applied Sciences (Volume 4, Issue 3)
DOI	10.11648/j.eas.20190403.12
Page(s)	59-65
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2019. Published by Science Publishing Group

Keywords

ECM, Deburring, PLC, HMI, Control

References

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[2]	Ren Jing, Chen Jing. Current situation and development trend of burr removal abroad, [J]. http://www.cqvip.com.
[3]	Xian Jieyu, Fu Xiuqing, Dry for the People, etc. Experimental Study on Electrolytic Finishing of Gear Teeth [J]. Modern Manufacturing Engineering, 2016, 38 (12): 103-107.
[4]	Mohsen M Daniali, Gholamreza Vossoughi. Intelligent active vibration control of constrained manipulators in robotic deburring [C]. International Conference on Industrial Mechatronics and Automation, 2009: 76-80.
[5]	Hu Yifan, Fan Qingming, Cao Yan, et al. Study on the design method of cathode integral structure for high precision electrochemical machining of spur gear [J]. Electric machining and die, 2018, 53 (02): 29-34.
[6]	S Sarkar, S Mitra, B hattacharyya. Mathematical modeling for controlled electrochemical deburring (ECD) [J]. Journal of Materials Processing Technology 2004 (147): 241-246.
[7]	Gao Song, Shi Zhengji, He Ning. Design of power supply control system for high frequency pulse electrochemical machining [J]. Instrument technology, 2005 (4): 353-361.
[8]	initial flight. MITSUBISHI FX series PLC programming and application [M]. Beijing: Electronics Industry Press, 2010.
[9]	Eunjin Koh, Jongho Won, Changseok Bae. Vision-based Virtual Touch Screen Interface [J]. Consumer Electronics, 2008. 8: 1-2.
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[13]	Li Ming. Design of control system of electrolytic deburring machine based on PLC [J]. Journal of shenyang university of technology, 2018, 37 (06): 44-48.
[14]	Zhu Xunpeng. Design of the electrical system of the special machine tool for electrochemical deburring of inner cross-hole [J]. Combination machine tool and automatic processing technology, 2016, 58 (07): 63-66.
[15]	Zhang Quanxi. Design and implementation of two-axis linkage PLC control system for helical gear electrochemical machining [D]. Hefei: Hefei University of Technology, 2014.

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APA Style

Ming Li, Bo Zhang, Aoyun Xiong. (2019). Design of Control System for Electrolytic Deburring Machine Based on PLC and Touch Screen. Engineering and Applied Sciences, 4(3), 59-65. https://doi.org/10.11648/j.eas.20190403.12

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ACS Style

Ming Li; Bo Zhang; Aoyun Xiong. Design of Control System for Electrolytic Deburring Machine Based on PLC and Touch Screen. Eng. Appl. Sci. 2019, 4(3), 59-65. doi: 10.11648/j.eas.20190403.12

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AMA Style

Ming Li, Bo Zhang, Aoyun Xiong. Design of Control System for Electrolytic Deburring Machine Based on PLC and Touch Screen. Eng Appl Sci. 2019;4(3):59-65. doi: 10.11648/j.eas.20190403.12

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@article{10.11648/j.eas.20190403.12,
  author = {Ming Li and Bo Zhang and Aoyun Xiong},
  title = {Design of Control System for Electrolytic Deburring Machine Based on PLC and Touch Screen},
  journal = {Engineering and Applied Sciences},
  volume = {4},
  number = {3},
  pages = {59-65},
  doi = {10.11648/j.eas.20190403.12},
  url = {https://doi.org/10.11648/j.eas.20190403.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.eas.20190403.12},
  abstract = {In the process of machining parts, burrs are hard to avoid. Electrolytic deburring method can obtain high homogeneity and surface quality, which is suitable for metal burrs in complex inner chambers. Therefore, it is widely used in automotive engine, aerospace, pneumatic and hydraulic industries. Electrolytic deburring process is affected by many factors, and its control system design is particularly important. Based on the principle of electrochemical deburring processing and PLC control technology, designs a set of electrochemical deburring machine tool control system, through the analysis of the processing technology and design the PLC closed-loop design idea algorithm and software running flow, through the configuration software design the control system of the human-computer interaction interface, in combination with the RS - 422 bus technology to realize processing parameters and data transmission and processing. According to the characteristics of the deburring machine, an adaptive control system is developed. Specific work includes: machine tool control system requirements analysis; hardware circuit design and communication design; PLC program design and man-machine page design; anti-interference design from both hardware and software aspects; field debugging of the control cabinet to improve the system function. The test results show that the machine tool is stable and reliable, and the deburring effect is very good.},
 year = {2019}
}

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TY  - JOUR
T1  - Design of Control System for Electrolytic Deburring Machine Based on PLC and Touch Screen
AU  - Ming Li
AU  - Bo Zhang
AU  - Aoyun Xiong
Y1  - 2019/07/08
PY  - 2019
N1  - https://doi.org/10.11648/j.eas.20190403.12
DO  - 10.11648/j.eas.20190403.12
T2  - Engineering and Applied Sciences
JF  - Engineering and Applied Sciences
JO  - Engineering and Applied Sciences
SP  - 59
EP  - 65
PB  - Science Publishing Group
SN  - 2575-1468
UR  - https://doi.org/10.11648/j.eas.20190403.12
AB  - In the process of machining parts, burrs are hard to avoid. Electrolytic deburring method can obtain high homogeneity and surface quality, which is suitable for metal burrs in complex inner chambers. Therefore, it is widely used in automotive engine, aerospace, pneumatic and hydraulic industries. Electrolytic deburring process is affected by many factors, and its control system design is particularly important. Based on the principle of electrochemical deburring processing and PLC control technology, designs a set of electrochemical deburring machine tool control system, through the analysis of the processing technology and design the PLC closed-loop design idea algorithm and software running flow, through the configuration software design the control system of the human-computer interaction interface, in combination with the RS - 422 bus technology to realize processing parameters and data transmission and processing. According to the characteristics of the deburring machine, an adaptive control system is developed. Specific work includes: machine tool control system requirements analysis; hardware circuit design and communication design; PLC program design and man-machine page design; anti-interference design from both hardware and software aspects; field debugging of the control cabinet to improve the system function. The test results show that the machine tool is stable and reliable, and the deburring effect is very good.
VL  - 4
IS  - 3
ER  -

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Author Information

Ming Li

Experimental and Practical Training Department, West Anhui University, Liuan, China
Bo Zhang

Experimental and Practical Training Department, West Anhui University, Liuan, China
Aoyun Xiong

Faculty of Electrical and Opto-Electronic Engineering, West Anhui University, Liuan, China

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Plain Text BibTeX RIS

APA Style

Ming Li, Bo Zhang, Aoyun Xiong. (2019). Design of Control System for Electrolytic Deburring Machine Based on PLC and Touch Screen. Engineering and Applied Sciences, 4(3), 59-65. https://doi.org/10.11648/j.eas.20190403.12

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ACS Style

Ming Li; Bo Zhang; Aoyun Xiong. Design of Control System for Electrolytic Deburring Machine Based on PLC and Touch Screen. Eng. Appl. Sci. 2019, 4(3), 59-65. doi: 10.11648/j.eas.20190403.12

Copy | Download

AMA Style

Ming Li, Bo Zhang, Aoyun Xiong. Design of Control System for Electrolytic Deburring Machine Based on PLC and Touch Screen. Eng Appl Sci. 2019;4(3):59-65. doi: 10.11648/j.eas.20190403.12

Copy | Download

@article{10.11648/j.eas.20190403.12,
  author = {Ming Li and Bo Zhang and Aoyun Xiong},
  title = {Design of Control System for Electrolytic Deburring Machine Based on PLC and Touch Screen},
  journal = {Engineering and Applied Sciences},
  volume = {4},
  number = {3},
  pages = {59-65},
  doi = {10.11648/j.eas.20190403.12},
  url = {https://doi.org/10.11648/j.eas.20190403.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.eas.20190403.12},
  abstract = {In the process of machining parts, burrs are hard to avoid. Electrolytic deburring method can obtain high homogeneity and surface quality, which is suitable for metal burrs in complex inner chambers. Therefore, it is widely used in automotive engine, aerospace, pneumatic and hydraulic industries. Electrolytic deburring process is affected by many factors, and its control system design is particularly important. Based on the principle of electrochemical deburring processing and PLC control technology, designs a set of electrochemical deburring machine tool control system, through the analysis of the processing technology and design the PLC closed-loop design idea algorithm and software running flow, through the configuration software design the control system of the human-computer interaction interface, in combination with the RS - 422 bus technology to realize processing parameters and data transmission and processing. According to the characteristics of the deburring machine, an adaptive control system is developed. Specific work includes: machine tool control system requirements analysis; hardware circuit design and communication design; PLC program design and man-machine page design; anti-interference design from both hardware and software aspects; field debugging of the control cabinet to improve the system function. The test results show that the machine tool is stable and reliable, and the deburring effect is very good.},
 year = {2019}
}

Copy | Download

TY  - JOUR
T1  - Design of Control System for Electrolytic Deburring Machine Based on PLC and Touch Screen
AU  - Ming Li
AU  - Bo Zhang
AU  - Aoyun Xiong
Y1  - 2019/07/08
PY  - 2019
N1  - https://doi.org/10.11648/j.eas.20190403.12
DO  - 10.11648/j.eas.20190403.12
T2  - Engineering and Applied Sciences
JF  - Engineering and Applied Sciences
JO  - Engineering and Applied Sciences
SP  - 59
EP  - 65
PB  - Science Publishing Group
SN  - 2575-1468
UR  - https://doi.org/10.11648/j.eas.20190403.12
AB  - In the process of machining parts, burrs are hard to avoid. Electrolytic deburring method can obtain high homogeneity and surface quality, which is suitable for metal burrs in complex inner chambers. Therefore, it is widely used in automotive engine, aerospace, pneumatic and hydraulic industries. Electrolytic deburring process is affected by many factors, and its control system design is particularly important. Based on the principle of electrochemical deburring processing and PLC control technology, designs a set of electrochemical deburring machine tool control system, through the analysis of the processing technology and design the PLC closed-loop design idea algorithm and software running flow, through the configuration software design the control system of the human-computer interaction interface, in combination with the RS - 422 bus technology to realize processing parameters and data transmission and processing. According to the characteristics of the deburring machine, an adaptive control system is developed. Specific work includes: machine tool control system requirements analysis; hardware circuit design and communication design; PLC program design and man-machine page design; anti-interference design from both hardware and software aspects; field debugging of the control cabinet to improve the system function. The test results show that the machine tool is stable and reliable, and the deburring effect is very good.
VL  - 4
IS  - 3
ER  -

Copy | Download